AU714522B2 - Creación de Inventos y Patentes con Inteligencia Artificial

AU714522B2 – Curable coating composition
– Google Patents

AU714522B2 – Curable coating composition
– Google Patents
Curable coating composition

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Publication number
AU714522B2

AU714522B2
AU28395/97A
AU2839597A
AU714522B2
AU 714522 B2
AU714522 B2
AU 714522B2
AU 28395/97 A
AU28395/97 A
AU 28395/97A
AU 2839597 A
AU2839597 A
AU 2839597A
AU 714522 B2
AU714522 B2
AU 714522B2
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Australia
Prior art keywords
coating composition
compound
composition according
carbamate
curable coating
Prior art date
1996-07-01
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AU28395/97A
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AU2839597A
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Inventor
Marvin L Green
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BASF Corp

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BASF Corp
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1996-07-01
Filing date
1997-06-30
Publication date
2000-01-06

1996-07-01
Priority claimed from US08/673,936
external-priority
patent/US5693723A/en

1996-07-01
Priority claimed from US08/673,937
external-priority
patent/US5693724A/en

1997-06-30
Application filed by BASF Corp
filed
Critical
BASF Corp

1998-01-15
Publication of AU2839597A
publication
Critical
patent/AU2839597A/en

2000-01-06
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granted
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2000-01-06
Publication of AU714522B2
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patent/AU714522B2/en

2017-06-30
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Classifications

C—CHEMISTRY; METALLURGY

C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON

C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS

C08G59/00—Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups

C08G59/14—Polycondensates modified by chemical after-treatment

C08G59/1494—Polycondensates modified by chemical after-treatment followed by a further chemical treatment thereof

C—CHEMISTRY; METALLURGY

C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR

C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR

C09D163/00—Coating compositions based on epoxy resins; Coating compositions based on derivatives of epoxy resins

C—CHEMISTRY; METALLURGY

C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON

C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS

C08G59/14—Polycondensates modified by chemical after-treatment

C08G59/1433—Polycondensates modified by chemical after-treatment with organic low-molecular-weight compounds

C08G59/1477—Polycondensates modified by chemical after-treatment with organic low-molecular-weight compounds containing nitrogen

C—CHEMISTRY; METALLURGY

C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR

C09D201/00—Coating compositions based on unspecified macromolecular compounds

C09D201/02—Coating compositions based on unspecified macromolecular compounds characterised by the presence of specified groups, e.g. terminal or pendant functional groups

C09D201/025—Coating compositions based on unspecified macromolecular compounds characterised by the presence of specified groups, e.g. terminal or pendant functional groups containing nitrogen atoms

Abstract

There is described a curable coating composition comprising: (A) a carbamate-functional component that is the reaction product of: (1) a compound having a plurality of hydroxyl groups that is the reaction product of: (a) a compound comprising at least one epoxide group and (b) a compound selected from the group consisting of hydroxy acids comprising at least one organic acid group and at least one hydroxyl group, polyacids comprising a plurality of organic acid groups and mixtures thereof, (2) a compound comprising a carbamate group, and (B) a component comprising a plurality of groups that are reactive with the carbamate functional groups on component (A).

Description

1- P/00/01 1 Regulation 3.2
AUSTRALIA
Patents Act 1 990
ORIGINAL
COMPLETE
SPECIFICATION
STANDARD PATENT Invention Title: CURABLE COATING COMPOSITION The following statement is a full description of this invention, including the best method of performing it known to us: GH REF: P19343-BW:DAA:RK IN-5092/5093 CURABLE COATING COMPOSITION Field of the Invention This invention relates to curable coating compositions, particularly to curable compositions utilizing a carbamate-functional compound as one of the components of the composition.
Background of the Invention Curable coating compositions such as thermoset coatings are widely used in the coatings art. They are often used for topcoats in the automotive and industrial coatings industry. Color-plus-clear composite coatings are particularly useful as topcoats where exceptional gloss, depth of color, distinctness of image, or special metallic S 15 effects are desired. The automotive industry has made extensive use of these coatings for automotive body panels.
Color-plus-clear composite coatings, however, require an extremely high degree of clarity in the clearcoat to achieve S» the desired visual effect. High-gloss coatings also require 20 a low degree of visual aberations at the surface of the coating in order to achieve the desired visual effect such as high distinctness of image (DOI) oo 9o Such coatings are especially susceptible to a phenomenon known as environmental etch. Environmental etch manifests itself as spots or marks on or in the finish of the coating that often cannot be easily rubbed out.
It is also often desirable to provide options of different types of carbamate-functional materials to provide coatings with a good combination of properties such as 2 durability, hardness, flexibility, and resistance to scratching, marring, solvents, and acids.
Curable coating compositions based on curable components having carbamate functionality have been described in the art to provide etch-resistant coatings, U.S. Patent 5,356,669 and WO 94/10211. Non-polymeric carbamate-functional compounds for coating compositions have been described in U.S. 5,336,566 and EP 636,660.
In order to obtain the smooth finishes that are often highly desirable in the coatings industry, coating compositions preferably tend to be fluid in nature, and to exhibit good flow. Good flow is observed when the coating composition is fluid enough at some point after it is applied to the substrate and before it cures to a hard film 15 so that the surface of the coating takes on a smooth appearance. Some coating compositions exhibit good flow immediately upon application and others exhibit good flow when heated. One way to impart fluid characteristics and good flow to a coating composition is to incorporate 20 volatile organic solvents into the compositions. These *solvents can provide the desired fluidity and flow during the coating process, after which they evaporate, leaving only the coating components behind. However, the use of such solvents also increases the volatile organic content (VOC) of the coating composition. Because of the adverse impact VOC has on the environment, many government regulations impose limitations on the amount of solvent that can be used. It would thus be desirable to utilize coating composition components that provide good fluidity and flow
C
to the coating composition without the need for large amounts of solvent.
Because of their other beneficial properties, it would also be desirable to provide carbamate-functional compounds for use in coating compositions containing that do not require large quantities of solvent.
Summary of the Invention According to the present invention, there is provided a curable coating composition comprising: a carbamate-functional component that is the reaction product of: a compound having a plurality of hydroxyl groups that is the reaction product of: a compound comprising at least one epoxide group 15 and a compound selected from the group consisting of :0 t: hydroxy acids comprising at least one organic acid group and at least one hydroxyl group, polyacids comprising a plurality of organic acid a S 20 groups and mixtures thereof, a.
a compound comprising a carbamate group, and a component comprising a plurality of groups that are reactive with the carbamate functional groups on component (A) Compositions of the present invention can reduce the need for organic solvents, and can also impart to coating compositions the ability to spray apply at high viscosities while still maintaining good flow and appearance characteristics.
4 The present invention provides coatings having a good combination of properties such as durability, hardness, and resistance to scratching, marring, solvents, and acids.
Coating compositions according to the invention can also provide low VOC levels while maintaining other beneficial properties that are often found in coating compositions containing relatively high amounts of solvent, such as good sag resistance, leveling, low orange peel, gloss, DOI, wetting of the substrate, and pigment dispersing and loading, and uniform cure.
Description of the Preferred Embodiments According to the invention, compound (1) comprises a plurality of hydroxyl groups and is the reaction product of a compound comprising at least one epoxide 15 group and a compound comprising at least one organic acid group and at least one hydroxyl group. The reaction too.
between the epoxide compounds and is believed to be a ring-opening reaction between the epoxy group and the 2 organic acid group. This reaction often utilizes carboxylic too: 0.
acid groups, although other organic acids such as phenolic compounds may be used as well. The acid/epoxy reaction is well-known in the chemical arts, and may proceed spontaneously at ambient conditions, either in solvent or neat, and may be advantageously accelerated with heat.
Compound may be a monoepoxide or a polyepoxide. Virtually any epoxide may be used in the practice of the present invention. Epoxides are well-known in the art, and may be characterized by the general formula: 0 R1 R4 R2 R3 2 3 4 where R R 2
R
3 and R 4 are each independently H (with the proviso that at least one of R -R 4 is other than an organic radical, which may be polymeric or non-polymeric and may contain unsaturation and/or heteroatoms, or one of R 1 or
R
2 together with one of R 3 or R 4 may form a cyclic ring, which may contain unsaturation and/or heteroatoms.
Useful epoxides can be prepared from alcohols, butanol, trimethylol propane, by reaction with an epihalohydrin epichlorohydrin), or by reaction of an allyl group with peroxide. The epoxide may be monofunctional or polyfunctional, which can be controlled by selection of the starting material. For example, a monoepoxide can be prepared by reacting a mono-alcohol or mono-acid with an epihalohydrin or a monounsaturate with peroxide, and a polyepoxide can be prepared by reacting a polyol (including diols, triols, and higher-functionality Spolyols) with an epihalohydrin or a polyunsaturate compound with peroxide. Oligomeric or polymeric polyepoxides, such 20 as acrylic polymers or oligomers containing glycidyl methacrylate or epoxy-terminated polyglycidyl ethers such as the diglycidyl ether of bisphenol A (DGEBPA), can also be used. Epoxidized polyurethane resins or polyester resins can be prepared by reacting OH group-containing polyurethanes or polyesters, as are known in the art, with an epihalohydrin. Epoxides can also be prepared by reacting an isocyanate-terminated component such as a monomeric polyisocyanate (including isocyanurates, the isocyanurate of isophorone diisocyanate) or polymer or oligomer with glycidol. Other known polyepoxides, e.g., epoxy-novolacs, may also be used.
In one preferred embodiment, the epoxide is a monoepoxide, preferably an epoxy ester, also known as a glycidyl ester. Glycidyl esters can be prepared by reacting a monofunctional carboxylic acid octanoic acid, benzoic acid, benzylic acid, cyclohexane carboxylic acid) with an epihalohydrin epichlorohydrin) under conditions well-known in the art. Glycidyl esters are commercially available, as Cardura® E from Shell Oil Company, Glydexx® N-10 from Exxon, or Araldite® PT910 from Ciba-Geigy. Glycidyl esters may be described by the formula:
O
O R 0
S
S
a .c 5 C a
S
S
S
wherein R is a hydrocarbon group of from 1 to 40 carbon atoms, preferably 1-20 carbon atoms, and most preferably 1- 12 carbon atoms. This hydrocarbon group may be substituted, as is known in the art. Polyglycidyl esters may also be used, and can be prepared by reacting a polyfunctional carboxylic acid phthalic acid, thioglycolic acid, adipic acid) with an epihalohydrin. Polyglycidyl esters can also be described by the above formula where R is substituted with other glycidyl ester groups.
7 Another useful class of monoepoxides are glycidyl ethers. Glycidyl ethers can be prepared by the reaction of monofunctional alcohols n-butanol, propanol, 2-ethyl hexanol, dodecanol, phenol, cresol, cyclohexanol, benzyl alcohol) with an epihalohydrin epichlorohydrin).
Useful glycidyl ethers include the glycidyl ether of 2ethanol hexanol, the glycidyl ether of dodecanol, the glycidyl ether of phenol, and the like. These compounds are commercially available under the Erisys® product family from CVC Specialties. Polyglycidyl ethers may also be used, and can be prepared by reacting a polyfunctional alcohol bisphenol A, 1,6-hexane diol) with an epihalohydrin.
S: Epoxides may also be prepared by reacting a 5 compound containing one or more double bonds with peroxide or peracetic acid under conditions well-known in the art.
Virtually any double bond-containing compound may be used.
One useful class of double bond-containing compounds are cycloaliphatic monounsaturated compounds such as
S
0 0 1 a or O
O
which may be sold as the Cyracure® products from Union Carbide. Other double bond-containing compounds that may be used in the practice of the invention include ethylene, propylene, styrene, styrene oxide, cyclohexene, polybutadiene, and the like.
The epoxide may also be an acrylic-containing polymer or oligomer, preferably deriving its epoxy groups from glycidyl methacrylate monomer, glycidyl acrylate, allyl glycidyl ether, cyclohexyl monoepoxyy methacrylate, the epoxide of the dimer of cylopentadiene methacrylate, or epoxidized butadiene, more preferably glycidyl methacrylate.
The above-described epoxides are reacted with a compound comprising an acid selected from the group consisting of hydroxy acids having at least one organic acid group and at least one hydroxyl group, polyacids comprising a plurality of organic acid groups, and which may or may not include hydroxyl groups and mixtures thereof. The use of a hydroxy acid or polyacid will provide a plurality of hydroxyl groups available for transesterification with the carbamate compound even if a monoepoxide is used.
Useful hydroxy acids,include dimethylol propionic acid, hydroxy pivalic acid, malic acid, tartaric acid, and citric 15 acid. Useful polyacids include tricarballylic acid, adipic acid, azeleic acid, trimellitic anhydride, citric acid, malic acid, tartaric acid, bisphenol F and bisphenol A.
The reaction utilizing a hydroxy acid is preferably conducted without catalyst so that unwanted reaction of the S 20 hydroxyl groups with the epoxy groups is minimized.
If the polyacid is reacted with a polyepoxide, the reaction conditions should be controlled so as to avoid any unwanted chain extension or branching which could result in high molecular weight compounds that could increase VOC or cause gelation. If hydroxyl groups are present on the polyacid, citric acid), the reaction is preferably conducted without catalyst so that unwanted reaction of the hydroxyl groups with the epxoy groups is minimized.
The compound is reacted with a compound to form the carbamate-functional compound In one embodiment, is cyanic acid, which may be formed by the well-known reaction of the thermal decomposition of urea or by other methods, such as described in U.S. Patents 4,389,386 or 4,364,913. In another embodiment, is a compound comprising a carbamate group. In this embodiment, the reaction between and is believed to be a transesterification between the OH groups on and the carbamate ester on compound The carbamate compound can be any compound having a carbamate group capable of undergoing a transesterification with the hydroxyl groups on component These include, for example, methyl carbamate, butyl carbamate, propyl carbamate, 2-ethylhexyl carbamate, cyclohexyl carbamate, phenyl carbamate, :hydroxypropyl carbamate, hydroxyethyl carbamate, and the S: 15 like. Useful carbamate compounds can be characterized by the formula: R’ (C=O)-NHR» a.
*9 a a a a wherein R’ is substituted or unsubstituted alkyl (preferably of 1-8 carbon atoms) and R» is H, substituted or 20 unsubstituted alkyl (preferably of 1-8 carbon atoms, substituted or unsubstituted cycloalkyl (preferably of 6-10 carbon atoms), or substituted or unsubstituted aryl (preferably of 6-10 carbon atoms). Preferably, R» is H.
The transesterification reaction between compounds and can be conducted under typical transesterification conditions, temperatures from room temperature to 1500C with transesterification catalysts such as calcium octoate, metal hydroxides KOH), Group I or II metals Na, Li), metal carbonates
K
2
CO
3 which may be enhanced by use in combination with crown ethers, metal oxides dibutyltin oxide), metal alkoxides NaOCH 3 Al(OC 3
H
7 3 metal esters stannous octoate, calcium octoate, or protic acids
H
2
SO
4 MgCO3, or Ph 4 SbI. The reaction may also be conducted at room temperature with a polymer-supported catalyst such as Amberlyst-15® (Rohm Haas) as described by R. Anand, Synthetic Communications, 24(19), 2743-47 (1994), the disclosure of which is incorporated herein by reference.
The ring-opening of the oxirane ring of an epoxide compound by a carboxylic acid results in a hydroxy ester structure. Subsequent transesterification of the hydroxyl group on this structure by the carbamate compound results in a carbamate-functional component that can be represented by either of the structures:
O
0 0 X 0 NHR or 0 R 2 O R2 O NHR n o o 09 or a combination thereof, wherein n is a positive integer of at least 1, R z represents H, alkyl, or cycloalkyl, and R 2 represents alkyl, aryl, or cycloalkyl, and X represents an organic radical that is a residue of the epoxide compound.
As used herein, it should be understood that these alkyl, aryl, or cycloalkyl groups may be substituted. For example, where a monoepoxide is reacted with a polyacid, R 2 in the above structures would represent the residue of the polyacid, and would be substituted with other carbamate group(s) resulting from the other acid groups on the polyacid reacting with the monoepoxide followed by transesterification with the carbamate compound The composition of the invention is cured by a reaction of the carbamate-functional compound with a component that is a compound having a plurality of functional groups that are reactive with the carbamate groups on component Such reactive groups include active methylol or methylalkoxy groups on aminoplast crosslinking agents or on other compounds such as phenol/formaldehyde adducts, siloxane or silane groups, and anhydride groups. Examples of compounds include melamine formaldehyde resin (including monomeric or polymeric melamine resin and partially or fully alkylated melamine resin), urea resins methylol ureas such as 15 urea formaldehyde resin, alkoxy ureas such as butylated urea 9 formaldehyde resin), N-methylol acrylamide emulsions, isobutoxy methyl acrylamide emulsions, polyanhydrides polysuccinic anhydride), and siloxanes or silanes dimethyldimethoxy silane). Aminoplast resin such as melamine formaldehyde resin or urea formaldehyde resin are 9* especially preferred. Also useful are aminoplast resins where one or more of the amino nitrogens is substituted with a carbamate group for use in a process with a curing temperature below 1500C, as described in U.S. patent 5,300,328.
A solvent may optionally be utilized in the coating composition used in the practice of the present invention. The coating composition according to the present invention can be applied without solvent, especially if the degree of chain extension for component is limited.
However, in many cases, it is desirable to use a solvent in the coating composition as well. This solvent should act as a solvent with respect to both the carbamate-functional compound as well as the component In general, depending on the solubility characteristics of components and the solvent can be any organic solvent and/or water. In one preferred embodiment, the solvent is a polar organic solvent. More preferably, the solvent is a polar aliphatic solvents or polar aromatic solvents. Still more preferably, the solvent is a ketone, ester, acetate, aprotic amide, aprotic sulfoxide, or aprotic amine. Examples of useful solvents include methyl ethyl ketone, methyl isobutyl ketone, amyl acetate, ethylene glycol butyl ether-acetate, propylene glycol monomethyl ether acetate, xylene, S* 15 N-methylpyrrolidone, or blends of aromatic hydrocarbons. In another embodiment, the solvent can be water or a mixture of water with co-solvents.
The coating composition used in the practice of the invention may include a catalyst to enhance the cure S 20 reaction. For example, when aminoplast compounds, especially monomeric melamines, are used as component a strong acid catalyst may be utilized to enhance the cure reaction. Such catalysts are well-known in the art and include, for example, E-toluenesulfonic acid, dinonylnaphthalene disulfonic acid, dodecylbenzenesulfonic acid, phenyl acid phosphate, monobutyl maleate, butyl phosphate, and hydroxy phosphate ester. Other catalysts that may be useful in the composition of the invention include Lewis acids, zinc salts, and tin salts.
Although a solvent may be present in the coating composition in an amount of from about 0.01 weight percent to about 99 weight percent, it is preferably present in an amount of less than 30%, more preferably less than 20% and most preferably less than 10%. The coating composition preferably has a VOC (VOC is defined herein as VOC according to ASTM D3960) of less than 3.8 lbs/gal, more preferably less than 3.0 lbs/gal, even more preferably less than lbs/gal, and most preferably less than 1.0 lbs/gal.
Coating compositions can be coated on the article by any of a number of techniques well-known in the art.
These include, for example, spray coating, dip coating, roll coating, curtain coating, and the like. For automotive body panels, spray coating is preferred. One advantage that can 15 be achieved with coating compositions according to the invention is that coatings with a high degree of flexibility U.can be prepared. Accordingly, in a preferred embodiment, the substrate onto which the coating is applied is flexible, Ssuch as plastic, leather, or textile substrates.
Any additional agent used, for example, surfactants, fillers, stabilizers, wetting agents, dispersing agents, adhesion promoters, UV absorbers,
HALS,
etc. may be incorporated into the coating composition.
While the agents are well-known in the prior art, the amount used must be controlled to avoid adversely affecting the coating characteristics.
In one preferred embodiment, the coating composition according to the invention is preferably utilized in a high-gloss coating and/or as the clearcoat of a composite color-plus-clear coating. High-gloss coatings
F
14 as used herein are coatings having a 200 gloss (ASTM D523-89) or a DOI (ASTM E430-91) of at least 80. In other preferred embodiments, the coating composition may be utilized to prepare high-gloss or low-gloss primer or enamel coatings.
When the coating composition of the invention is used as a high-gloss pigmented paint coating, the pigment may be any organic or inorganic compounds or colored materials, fillers, metallic or other inorganic flake materials such as mica or aluminum flake, and other materials of kind that the art normally names as pigments.
Pigments are usually used in the composition in an amount of 2% to 350%, based on the total weight (not including solvent) of components A and B a P:B ratio of 0.02 to 15 When the coating composition according to the invention is used as the clearcoat of a composite colorplus-clear coating, the pigmented basecoat composition may any of a number of types well-known in the art, and does not require explanation in detail herein. Polymers known in the art to be useful in basecoat compositions include acrylics, i vinyls, polyurethanes, polycarbonates, polyesters, alkyds, and siloxanes. Preferred polymers include acrylics and polyurethanes. In one preferred embodiment of the invention, the basecoat composition also utilizes a carbamate-functional acrylic polymer. Basecoat polymers are preferably crosslinkable, and thus comprise one or more type of cross-linkable functional groups. Such groups include, for example, hydroxy, isocyanate, amine, epoxy, acrylate, vinyl, silane, and acetoacetate groups. These groups may be masked or blocked in such a way so that they are unblocked and available for the cross-linking reaction under the desired curing conditions, generally elevated temperatures.
Useful cross-linkable functional groups include hydroxy, epoxy, acid, anhydride, silane, and acetoacetate groups.
Preferred cross-linkable functional groups include hydroxy functional groups and amino functional groups.
Basecoat polymers may be self-cross-linkable, or may require a separate cross-linking agent that is reactive with the functional groups of the polymer. When the polymer comprises hydroxy functional groups, for example, the crosslinking agent may be an aminoplast resin, isocyanate and blocked isocyanates (including isocyanurates), and acid or anhydride functional cross-linking agents.
15 The coating compositions described herein are preferably subjected to conditions so as to cure the coating layers. Although various methods of curing may be used, heat-curing is preferred. Generally, heat curing is effected by exposing the coated article to elevated S 20 temperatures provided primarily by radiative heat sources.
Curing temperatures will vary depending on the particular blocking groups used in the cross-linking agents, however they generally range between 930C and 177 0 C. The coating composition according to the present invention is curable even at relatively low cure temperatures. Thus, in a preferred embodiment, the cure temperature is preferably between 115 0 C and 150 0 C, and more preferably at temperatures between 115 0 C and 1380C for a blocked acid catalyzed system.
For an unblocked acid catalyzed system, the cure temperature is preferably between 82 0 C and 99 0 C The curing time will vary depending on the particular components used, and physical parameters such as the thickness of the layers, however, typical curing times range from 15 to 60 minutes, and preferably 15-25 minutes for blocked acid catalyzed systems and 10-20 minutes for unblocked acid catalyzed systems.
In a number of embodiments of the present invention, the curable coating composition, when cured, can result in coatings having a surprising combination of high cross-link density without becoming brittle. As used herein, crosslink density is determined as described in the «Paint and Coatings Testing Manual», Gardner-Sward Handbook, i: 14th ed., chapt. 46, p. 534, ASTM, 1995. Thus, one embodiment of the invention is directed toward a cured coating derived from the above-described curable coating compositions, which as a cross-link density of at least 3, and preferably at least The invention is further described in the following examples.
20 Preparation 1 In the first step, 120 parts of dimethylolpropionic acid (DMPA), a 25% aliquot of the stoichiometric ratio, was charged with 943 parts of Glydexx® glycidyl neodecanoate to a reaction vessel. The mixture was heated to a temperature of 128 0 C. After a slight exotherm, three more 25% increments of 120 parts of the DMPA were added spaced over a 4-hour period and the temperature was maintained at 130 0 C. The reaction was monitored via acid number to a value of <3 and contained no residual epoxy groups. In step two, 1211 parts of methyl carbamate, a excess, was added along with 10 parts of dibutyltin oxide catalyst and 950 parts of toluene. A reflux temperature of 109-117 0 C was maintained for 32 hours as methanol was trapped off. The progress of the reaction was monitored by hydroxyl number to at least 95% completion. The excess methyl carbamate and solvent were stripped off and 450 parts of amyl acetate was added to reduce to a non-volatile content of Preparation 2 In the first step, 89 parts of citric acid, a aliquot of the stoichiometric ratio, was charged with 1470 parts of Glydexx® N-10 glycidyl neodecanoate to a reaction vessel. The mixture was heated to a temperature of 128 0 C. After a slight exotherm, three more 25% increments of 89 parts of the citric acid were added spaced over a 4-hour *period and the temperature was maintained at 130 0 C. The reaction was monitored via acid number to a value of <3 and contained no residual epoxy groups. 20 In step two, 840 parts of methyl carbamate, a excess, was added along with 12.8 parts of dibutyltin oxide catalyst and 1200 parts of toluene. A reflux temperature of 109-117 0 C was maintained for 32 hours as methanol was trapped off. The progress of the reaction was monitored by hydroxyl number to at least 95% completion. The excess methyl carbamate and solvent were stripped off and 425 parts of amyl acetate was added to reduce to a non-volatile content of Example 1 A coating composition was prepared by mixing 84 parts .of the product of Preparation 1 with 27 parts of a commercial liquid hexamethoxymethyl melamine resin. Also, 4 parts of blocked dodecylbenzene sulfonic acid catalyst along with 22 parts of amyl acetate were added to give a coating composition with 61% weight non-volatile content. The coating composition was sprayed onto a panel over a conventional high-solids basecoat containing a hydroxyfunctional acrylic polymer and a melamine resin curing agent, and cured for 20 minutes at 132 0 C metal temperature. The resulting coating exhibited good film properties as measured by humidity resistance, solvent resistance, hardness, etch resistance, gravelometer, and weathering 0 resistance. Example 2 S. S A coating composition was prepared by mixing 97 parts of the product of Preparation 2 with 19 parts of a commercial liquid hexamethoxymethyl melamine resin. Also, 4 parts of blocked dodecylbenzene sulfonic acid catalyst along 20 with 20 parts of amyl acetate were added to give a coating composition with 64% weight non-volatile content. The coating composition was sprayed onto a panel over a conventional high-solids basecoat containing a hydroxyfunctional acrylic polymer and a melamine resin curing agent, and cured for 20 minutes at 132 0 C metal temperature. The resulting coating exhibited good film properties as measured by humidity resistance, solvent resistance, hardness, etch resistance, gravelometer, and weathering resistance. 19 The invention has been described in detail with reference to preferred embodiments thereof. It should be understood, however, that variations and modifications can be made within the spirit and scope of the invention. 0 V. 0* Claims (14) 1. A curable coating composition comprising: a carbamate-functional component and a component comprising a plurality of groups that are reactive with the carbamate-functional groups on component (A) characterized in that the carbamate-functional component is the reaction product of: a compound having a plurality of hydroxyl groups that is the reaction product of: a compound comprising at least one epoxide group and a compound selected from the group consisting of hydroxy acids comprising at least one organic acid group and at least one hydroxyl group, polyacids comprising plurality of organic acid groups, and mixtures thereof, and a compound comprising a carbamate group. 2. A curable coating composition according to claim 1, characterized in that said compound is a glycidyl ether. 3. A curable coating composition according to claim 1, characterized in that said compound is a glycidyl ester. 4. A curable coating composition according to claim 3, characterized in that said glycidyl ester has the formula: OR wherein R is a hydrocarbon group of from 1 to 40 carbon atoms. A curable coating composition according to claim 4, characterized in that R is a hydrocarbon group of from 1 to 12 carbon atoms. 6. A curable coating composition according to any of claims 1, 2, 3, 4, or characterized in that said compound is the glycidyl ester of neodecanoic acid. 7. A curable coating composition according to claim 1, 2, 3, 4, or characterized in that said compound is a polyacid comprising at least one CASE: IN-5092/5093 hydroxyl group. 8. A curable coating composition according to claim 1, 2, 3, 4 or characterized in that said hydroxyl group on compound is a primary hydroxyl group. 9. A curable coating composition according to claim 1, 2, 3, 4 or characterized in that component is an aminoplast resin. A curable coating composition according to claim 9, characterized in th said aminoplast resin is a melamine resin. 11. A curable coating composition according to claim 1, 2, 3, 4 or characterized by having a VOC of less than 2.0 lbs/ft3 (32 kg/m3). 12. A cured coating comprising the reaction product of a coating composition according to claim 1, 2, 3, 4 or 13. A cured coating according to claim 20, having a crosslink density of at least 14. A composite color-plus-clear coating, wherein the clear coating is derived from a coating composition according to claim 1, 2, 3, 4, or Dated this 30th day of June 1997 BASF CORPORATION By their Patent Attorney GRIFFITH HACK at AU28395/97A 1996-07-01 1997-06-30 Curable coating composition Ceased AU714522B2 (en) Applications Claiming Priority (4) Application Number Priority Date Filing Date Title US08/673937 1996-07-01 US08/673936 1996-07-01 US08/673,936 US5693723A (en) 1996-07-01 1996-07-01 Low voc curable coating composition utilizing carbamate-functional compound US08/673,937 US5693724A (en) 1996-07-01 1996-07-01 Low VOC curable coating composition utilizing carbamate-functional compound Publications (2) Publication Number Publication Date AU2839597A AU2839597A (en) 1998-01-15 AU714522B2 true AU714522B2 (en) 2000-01-06 Family ID=27101053 Family Applications (1) Application Number Title Priority Date Filing Date AU28395/97A Ceased AU714522B2 (en) 1996-07-01 1997-06-30 Curable coating composition Country Status (10) Country Link EP (1) EP0816456B1 (en) JP (1) JP3949230B2 (en) KR (1) KR100477399B1 (en) CN (1) CN1172834A (en) AT (1) ATE247699T1 (en) AU (1) AU714522B2 (en) BR (1) BR9703809A (en) CA (1) CA2209436C (en) DE (1) DE69724196T2 (en) ES (1) ES2205091T3 (en) Families Citing this family (5) * Cited by examiner, † Cited by third party Publication number Priority date Publication date Assignee Title US6150465A (en) * 1998-10-01 2000-11-21 Basf Corporation Powder slurry compositions with solid particulate carbamate resin component dispersed in liquid aminoplast resin carrier EP1788049B1 (en) * 2004-09-09 2014-05-21 Kansai Paint Co., Ltd. Thermosetting aqueous coating composition US7485336B2 (en) * 2005-04-14 2009-02-03 Basf Corporation Method for predicting and optimizing chip performance in cured thermoset coatings US7807743B2 (en) * 2006-09-22 2010-10-05 Basf Corporation Coating composition and film system therefrom US20090044724A1 (en) * 2006-11-29 2009-02-19 Basf Corporation Coating compositions containing monomeric, long-chain reactants Citations (2) * Cited by examiner, † Cited by third party Publication number Priority date Publication date Assignee Title US4122068A (en) * 1977-04-11 1978-10-24 Texaco Development Corporation Polyether dihydroxyalkyl carbamate epoxy additive for epoxy resins WO1994024186A1 (en) * 1993-04-19 1994-10-27 Ppg Industries, Inc. Color-clear composite coatings having improved intercoat adhesion Family Cites Families (1) * Cited by examiner, † Cited by third party Publication number Priority date Publication date Assignee Title US5512639A (en) * 1993-07-28 1996-04-30 Basf Corporation Curable compositions containing carbamate-modified polyisocyanates 1997 1997-06-26 ES ES97110479T patent/ES2205091T3/en not_active Expired - Lifetime 1997-06-26 DE DE69724196T patent/DE69724196T2/en not_active Expired - Lifetime 1997-06-26 AT AT97110479T patent/ATE247699T1/en not_active IP Right Cessation 1997-06-26 EP EP97110479A patent/EP0816456B1/en not_active Expired - Lifetime 1997-06-27 KR KR1019970027953A patent/KR100477399B1/en not_active IP Right Cessation 1997-06-27 CN CN97114896A patent/CN1172834A/en active Pending 1997-06-30 CA CA002209436A patent/CA2209436C/en not_active Expired - Fee Related 1997-06-30 AU AU28395/97A patent/AU714522B2/en not_active Ceased 1997-07-01 BR BR9703809A patent/BR9703809A/en not_active IP Right Cessation 1997-07-01 JP JP17597297A patent/JP3949230B2/en not_active Expired - Lifetime Patent Citations (2) * Cited by examiner, † Cited by third party Publication number Priority date Publication date Assignee Title US4122068A (en) * 1977-04-11 1978-10-24 Texaco Development Corporation Polyether dihydroxyalkyl carbamate epoxy additive for epoxy resins WO1994024186A1 (en) * 1993-04-19 1994-10-27 Ppg Industries, Inc. Color-clear composite coatings having improved intercoat adhesion Also Published As Publication number Publication date JPH10101992A (en) 1998-04-21 CA2209436A1 (en) 1998-01-01 KR100477399B1 (en) 2005-12-30 KR980009404A (en) 1998-04-30 EP0816456B1 (en) 2003-08-20 JP3949230B2 (en) 2007-07-25 EP0816456A1 (en) 1998-01-07 DE69724196T2 (en) 2004-06-17 CA2209436C (en) 2005-04-05 BR9703809A (en) 1998-11-03 ES2205091T3 (en) 2004-05-01 ATE247699T1 (en) 2003-09-15 CN1172834A (en) 1998-02-11 DE69724196D1 (en) 2003-09-25 AU2839597A (en) 1998-01-15 Similar Documents Publication Publication Date Title US5693723A (en) 1997-12-02 Low voc curable coating composition utilizing carbamate-functional compound US5693724A (en) 1997-12-02 Low VOC curable coating composition utilizing carbamate-functional compound US5872195A (en) 1999-02-16 Curable coating compositions containing carbamate additive US5994479A (en) 1999-11-30 Curable coating compositions containing blends of carbamate-functional compounds US5719237A (en) 1998-02-17 Coating composition utilizing non-polymeric carbamate-functional compound US6117931A (en) 2000-09-12 Curable coating compositions having improved effect pigment orientation and a method of using the same US5639828A (en) 1997-06-17 Carbamate or isocyanate component, carbamate-reactive or active H component and epoxide AU692004B2 (en) 1998-05-28 Carbamate-functional polyester polymer or oligomer having pendant carbamate groups MXPA97004807A (en) 1998-01-01 Coating composition cura EP0738739B1 (en) 2002-06-26 Multiple layer coating method US6239212B1 (en) 2001-05-29 Clearcoat composition and method for intercoat adhesion CA2240629A1 (en) 1999-01-09 Carbamate curable coating composition and method for improved adhesion AU718351B2 (en) 2000-04-13 Curable coating composition MXPA97004808A (en) 1998-11-09 Coating composition cura AU714522B2 (en) 2000-01-06 Curable coating composition Legal Events Date Code Title Description 2000-05-04 FGA Letters patent sealed or granted (standard patent) 2004-02-05 MK14 Patent ceased section 143(a) (annual fees not paid) or expired
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