GB1584868A

GB1584868A – Material web for the manufacture of filter rods for tobacco products and apparatus and process for producing such web
– Google Patents

GB1584868A – Material web for the manufacture of filter rods for tobacco products and apparatus and process for producing such web
– Google Patents
Material web for the manufacture of filter rods for tobacco products and apparatus and process for producing such web

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Publication number
GB1584868A

GB1584868A
GB44817/77A
GB4481777A
GB1584868A
GB 1584868 A
GB1584868 A
GB 1584868A
GB 44817/77 A
GB44817/77 A
GB 44817/77A
GB 4481777 A
GB4481777 A
GB 4481777A
GB 1584868 A
GB1584868 A
GB 1584868A
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GB
United Kingdom
Prior art keywords
web
rollers
roller
ribs
zones
Prior art date
1977-08-11
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)

Expired

Application number
GB44817/77A
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)

Celfil Co

Original Assignee
Celfil Co
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
1977-08-11
Filing date
1977-10-27
Publication date
1981-02-18

1977-10-27
Application filed by Celfil Co
filed
Critical
Celfil Co

1981-02-18
Publication of GB1584868A
publication
Critical
patent/GB1584868A/en

Status
Expired
legal-status
Critical
Current

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Classifications

A—HUMAN NECESSITIES

A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS’ REQUISITES

A24D—CIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES

A24D3/00—Tobacco smoke filters, e.g. filter-tips, filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces for cigars or cigarettes

A24D3/02—Manufacture of tobacco smoke filters

A24D3/0204—Preliminary operations before the filter rod forming process, e.g. crimping, blooming

A—HUMAN NECESSITIES

A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS’ REQUISITES

A24D—CIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES

A24D3/00—Tobacco smoke filters, e.g. filter-tips, filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces for cigars or cigarettes

A24D3/02—Manufacture of tobacco smoke filters

Description

PATENT SPECIFICATION ( 11) 1584868
O ( 21) Application No 44817/77 ( 22) Filed 27 Oct 1977 ( 19) C: ( 31) Convention Application No 9888/77 ( 32) Filed 11 Aug 1977 in, \ ( 33) Switzerland (CH 1) CO ( 44) Complete Specification published 18 Feb 1981 ( 51) INT CL 3 A 24 D 3/04 ( 52) Index at acceptance A 2 C 1 E 2 1 E 3 ( 54) MATERIAL WEB FOR THE MANUFACTURE OF FILTER RODS FOR TOBACCO PRODUCTS AND APPARATUS AND PROCESS FOR PRODUCING SUCH WEB ( 71) We, CELFIL COMPANY ESTABLISH ance but at the same time effects a reduction MENT, a Liechtenstein Body Corporate of in the mechanical strength of the particular Aeulestrasse 38, 9460 Vaduz, Liechtenstein, filter sticks Another method for increasing 50 do hereby declare the invention, for which the draw resistance of such paper webs is we pray that a patent may be granted described in our British Patent No 869,846, to us, and the method by which it is to be and is based on the replacement of the said performed, to be particularly described in knurling rollers by a pair of rollers having a and by the following statement: smooth surface which, in particular, results 55
The present invention relates to a fibre in the rib-like deformations being pressed containing material web, especially a paper together and enables the draw resistance to web, for the manufacture of filter rods which be increased; however, this is again at the can be subdivided into filter plugs for expense of a reduced mechanical strength tobacco products, the web being provided of the filter sticks produced 60 with a multiplicity of zones which run in the According to one aspect of the present longitudinal direction and have a highly invention there is provided a fibre-containfibrillated structure and/or unconnected ing material web for the manufacture of crack-like orifices and also with zones, filter rods which can be subdivided into located between the former zones, having a filter plugs for tobacco products, the web 65 denser structure and/or rib-like deforma having a rib-like structure comprising a tions, but the cohesion of the material web multiplicity of first zones which run longibeing preserved Material webs of this type, tudinally of the web and have a partly disand especially paper webs, are already integrated fibrous structure and second extensively used for the manufacture of zones, located between the first zones, having 70 filter plugs for cigarettes and may be a rib-like structure more rigid than the strucmanufactured by the process of our ture of the first zones, the material web British Patent Nos 796,679, 790,694, also having impressed therein a design con801,391, 805,407 and 1,124,434 Filter sisting of closely adjacent impressions rods produced from such webs using which are in the form of lines and extend 75 the conventional tow machines are satisfac transversely over at least part of the longitory for most purposes in respect of their tudinal zones, the impressions providing draw resistance and the separation effect, consecutive indentations spaced longitudinwhich is proportional to the draw resistance, ally of the web in the riblike structure.
in respect of undesired substances in The present invention also relates to filter 80 tobacco smoke, and the mechanical strength rods comprising such a material web which of the filter sticks is also adequate For has been gathered together in a direction some types of filter plugs demanded by the transversely of its length.
cigarette manufacturers, it is necessary, in Another aspect of the present invention order to ensure ‘the desired, considerably provides a process of manufacturing a 85 higher draw resistance, to pass the particu material web of filter material wherein a lar paper webs, after drying, between a pair web of fibrous material is provided with a of so-called knurling rollers, the surfaces of multiplicity of longitudinally extending first which are provided with pyramid-shaped and second zones alternating widthwise of points, these rollers destroying again, in par the web of which the first zones have a 90 ticular, the denser zones having the rib-like partly disintegrated fibrous structure and deformations in the paper web The even»-the second zones have a rib-like structure greater fibrillation achieved as a result does more rigid than the structure of the first indeed give the desired higher draw resist zones and while the web is moved in said longitudinal direction providing line-like im ance as function of the breadth of raw 65 pressions at successive intervals along the paper web used for various filter rods; web to provide a succession of indentations Figure 10 is a diagram of the depth of at least in the rib-like structure of the second penetration when hardness measurements are zones, the direction of extent of the carried out on various filter rods; individual indentation lines running trans Figures 11-15 each show a view of the 70 versely of the material web with the longi surface of different illustrative embodiments tudinal structure of the web being retained of embossing rollers for the equipment of undestroyed between the consecutive Figure 1; indentations Figures 16 and 17 show respectively an A further aspect of the invention provides axial longitudinal section and the side view 75 apparatus for the manufacture of a material of an illustrative embodiment of the embossweb suitable for use in the manufacture of ing rollers; filter rods, such apparatus containing a hold Figure 18 is a schematic representation ing frame with two rollers, the axes of of an illustrative embodiment of an installawhich are arranged parallel to one another tion for the manufacture of a roll of paper 80 means for adjusting the position of the first web according to the invention.
roller in respect of its distance from the Fig 19 is a schematic representation of second roller, at least one of the two rollers an illustrative embodiment of an installation having, on its surface, projecting ribs which for the manufacture of the paper web accordform a uniform design in the form of lines ing to the invention and processing it into 85 that run at least substantially parallel to the filter rods; axis of the roller, and a controllable drive Figure 20 is a schematic representation of for the two rollers whereby the two rollers an illustrative embodiment of an installation are rotatable with equal surface speeds, and for the manufacture of a paper web accordmeans for feeding between the rollers a ing to the invention from a roll of plain 90 material web provided with a multiplicity of paper; and first and second zones alternating transversely Figure 21 is a schematic representation of the web, said zones extending longitudin of an illustrative embodiment of an installaally of the web with the first zones having tion for the manufacture of a paper web a partly disintegrated structure and the according to the invention from a roll of 95 second zones having a rib-like structure more plain paper and processing the web to form rigid than that of the first zones, filter rods.
The principle of the process for the The present invention is explained in more production of the present material web is detail below in various illustrative embodi initially illustrated in more detail with the 100 ments, with the aid of the accompanying aid of Figures 1 to 4 It is assumed that a drawings, in which: paper web 10 of a known type is available Figure 1 is a schematic representation of which has a multiplicity of riblike deformaa longitudinal section of part of an illustra tions 12, which run parallel in the longitive embodiment of equipment provided with tudinal direction, and thus in the direction 105 embossing rollers according to the teachings of movement 11, and are of a denser fibre of the invention; structure, and also longitudinal zones, Figure 2 is a schematic horizontal projec located between the former zones, having a tion of the equipment according to Figure 1 partly disintegrated fibrous structure, being without the upper roller; highly fibrillated and provided with a multi 110 Figure 3 and 4 are each a schematic cross plicity of unconnected longitudinal slits.
section through a paper web, before entry Paper webs of this type which are, for into the equipment according to Figures 1 example, 15 to 30 cm wide are already used and 2 and, respectively, along the plane in considerable quantities for the manufacA-A after the web has left the equipment; ture of filter rods in socalled tow machines, 115 Figure 5 is a schematic cross-section in which the paper web which passes through through a further illustrative embodiment is gathered together in the transverse direcof the equipment; tion, covered with smooth paper and shaped Figure 6 is a photograph of the surface of to give a continuous cylindrical tow of, for an illustrative embodiment of the paper web example, 8 mm diameter, from which the 120 according to the invention; filter rods, for example 80 mm in length, are Figure 7 is an eight-fold enlargement of then manufactured by subdividing These the paper web shown in Figure 6 on a scale filter rods are subsequently fed to one of of 8: 1; the conventional cigarette machines where Figure 8 is a photograph of a filter rod they are further subdivided into filter plugs 125 formed from a paper web according to and attached to a tube of tobacco, which Figures 6 and 7, the covering of the filter has already been covered, by means of a rod being partly removed; the so-called tin strip, in order to produce Figure 9 is a diagram of the draw resist filter cigarettes.
1,584,868 1,584,868 As shown in the Figures, this paper web is first fed to equipment which, according to Figures 1 and 2, essentially consists of the two embossing rollers 13 and 14 which are arranged with their axes parallel and with the distance between the axes being adjustable In the illustrative embodiment shown in Figure 1 and 2, the two rollers have projecting ribs 17 and 18 on their surfaces 15 and 16 respectively, these ribs extending around the entire surface of the rollers and running parallel to the axes of the rollers The two rollers 13 and 14 have a cross-section with projecting ribs that are absolutely identical and the rollers are driven together in such a way that they rotate at the same surface speed They are adjusted relative to one another so that the tips of the ribs of the upper roller 13 and the ribs of the lower roller 14 are precisely opposite one another in the gap between the two rollers The paper web 10 is moved through this gap and for this reason the distance between the rollers 13 and 14 is adjusted so that the fore-parts of the ribs 17 and 18, which are opposite one another, do not come into contact A distance of 0 1-0 2 mm between opposite ribs 17 and 18 must be maintained.
As indicated schematically in Figures 1 and 2, the paper web 10, and especially its longitudinal ribs 12 is provided, on passing through the gap between the rollers 13 and 14, with closely adjacent impressions 19 which, in this case, extend transversely over all of the longitudinal zones and, in particular, give corresponding indentations in the longitudinal ribs 12 Whilst the paper web 10 still has the cross-section indicated schematically in Figure 3 and a total thickness between the upper and lower longitudinal ribs of, for example, 0 8 mm when it enters into the gap between the pair of rollers 13 and 14, the paper web has been pressed virtually completely flat along the impressions 19, as is shown schematically in Figure 4 along the cutting plane A-A Of course, the cross-section of the paper web remains virtually unchanged in the spaces between adjacent impressions 19 and thus corresponds approximately to Figure 3 In the present illustrative embodiment, the rollers 13 and 14 have diameters of about 180 mm, and the ribs 17 and 18 respectively, which run parallel to the central axis of each roller, project about 3 mm beyond the particular surface 15 or 16 respectively of the roller and have the cross-section of a truncated isosceles triangle and a distance from centre line to center line of about 2 mm In order to ensure accurate true running after the mechanical production of the rollers, the surfaces of the rollers are ground, so that the tips of the ribs 17 and 18 are about 0 2 mm wide.
In the illustrative embodiment of the equipment according to Figures 1 and 2 it must be ensured that, in each case, the foreparts of the ribs 17 and 18 are precisely opposite one another in the gap between 70 the two rollers 13 and 14 and this requires high precision during manufacture of the rollers and in respect of the drive and adjustment thereof An illustrative embodiment of the equipment for the manufacture of the 75 present paper web which is less demanding in this respect and is preferred is shown in Figure 5 In this case an upper roller 13 having ribs 17, projecting above the surface 15, of the same type of construction as in 80 the illustrative embodiment according to Figure 1, is used However, this roller 13, provided with ribs, is opposite a roller 20 which has a smoothly ground surface 21.
The gap between the two rollers, or between 85 the particular rib 17 and the smooth surface 21, can be adjusted in this case also and is preferably set to 0 15 to 0 2 mm The paper web 10, which passes through, is provided with impressions 19 in this case also, but 90 these impressions are produced only by the upper roller 13 and its ribs 17 When the two rollers 13 and 20 are correctly set to a gap width of 0 15 to 0 20 mm, it is, however, possible to achieve virtually the same advan 95 tageous results, which are explained in even more detail below, as in the case of a paper web which is provided with such indentations on the upper and lower side at the same time, using equipment according to Figure 1 100 As already mentioned above, paper webs which have rib-like deformations running in the longitudinal direction and zones, located between the latter, having a multiplicity of unconnected crack-like orifices are already 105 used for the manufacture of filter sticks for tobacco products Paper webs which have such longitudinal ribs at intervals of about 1 mm have proved particularly appropriate for this purpose If a paper web of this type 110 is provided, by means of equipment according to Figure 5, with impressions, in the form of strokes, which run transversely to the longitudinal ribs and follow one another at intervals of approximately 2 mm, this 115 gives the paper web shown in Figure 6 The unconnected orifices which run in the longitudinal direction 11 and the longitudinal ribs extending between the latter can clearly be seen, as can the impressions which run trans 120 versely thereto, that is to say vertically to the direction of arrow 11 The resulting structure can be seen even more clearly from Figure 7, which is an eight fold enlargement of Figure 6 In these two photographs, 125 the white paper web was, in each case, placed on a black background and photographed from above in reflected light, so that the black portions in each case represent orifices in the highly fibrillated paper web 130 1,584,868 However, despite the existing fibrillations, which is necessary for the desired strong filter effect, a paper web of this type has considerable strength in the longitudinal direction 11, which is necessary if it is to be processed in tow machines to manufacture filter rods Despite the multiplicity of unconnected longitudinal slits, however, the transverse cohesion of the paper webs is also ensured, which is also important for processing in a tow machine.
It must, however, be pointed out that the paper web according to Figures 6 and 7 has, despite the existing fibrillation, which is important for a good filter action, a stable structure which is retained substantially unchanged even after the deliberate gathering together in the transverse direction on entry into a tow machine for the manufacture of filter rods This can be seen, for example, from Figure 8 which shows a photograph of a filter rod manufactured from a paper web according to Figures 6 and 7; for the photograph, the outer covering of the cylindrical filter rod of 8 mm diameter was cut away in order to render the structure of the packing visible Despite the fact that the paper web has been gathered together in an irregular manner and deliberately transversely to its longitudinal direction, the zones running in the longitudinal direction, which have a highly fibrillated structure, and unconnected crack-like orifices can be seen Moreover, the packing shows a multiplicity of additional impressions and indentations which follow one another in the axial direction and are closely adjacent and which run transversely to the longitudinal zones As a result of these indentations, a multiplicity of transverse connections between the individual channels running in the longitudinal direction for the passage of smoke are thus provided when cigarette filters of this type are used.
At the same time, however, the streams of smoke in the individual longitudinal channels are slowed down and deflected by the walls of the indentations and this results in an increase in the so-called draw resistance of the filter rods, which is advantageous, as will also be explained further below.
In addition to this desired increase in the draw resistance, the indentations, however, also effect a stiffening of the paper web in the transverse directon, caused by the riblike deformations 12, which run in the longitudinal direction, being pressed together as is shown schematically in Figure 4 This stiffening in the transverse direction is also desirable and, in the packing of the filter sticks, effects a certain radial pressure outwards and thus increases the mechanical strength of these sticks against compression from the outside.
It will initially be demonstrated that a paper web treated in accordance with the present process gives a technical advance in respect of the draw desistance which can be achieved in filter rods It is to be taken into account that, in the present range of draw resistances, the increase therein is synonymous with an increase in the retention, that is to say the separation, of undesirable smoke constituents of the tobacco smoke.
EXAMPLES 75
The measurements given below were carried out on filter rods which had all been manufactured from longitudinally grooved and fibrillated paper webs made from a smooth raw paper from Messrs TENERO/ 80 Switzerland on machines available commercially under the Registered Trade Mark DICO at a speed of 150-200 m/minute.
The draw resistance of the filter rods was measured in a commercially available 85 apparatus which it is not necessary to describe since it is only a comparison of the results which is important here.
A and B-So-called «slightly creped» paper webs were manufactured from a raw 90 paper weighing about 31 grammes per m 2 and of different widths, and filter rods 8 0 mm in diameter and 84 mm in length were produced from these webs on a tow machine of conventional construction The draw re 95 sistance in mm of WC (water column) was measured for 100 filter rods in each case, and the average value was derived from these measurements and plotted in the diagram of Figure 9 as a function of the width 100 of the raw paper used In the case of the curve designated 3, while the paper webs were passed through a station according to Figure 5, the gap between the rollers 13 and was set so wide that the ribs 17 did not 105 come into contact with the paper web On the other hand, in the case of the curve designated B, the gap between the ribs 17 of the roller 13 and the ribs 18 of the roller 14 was in each case reduced to about 0 15 110 mm, that is to say the paper web was provided, in accordance with the present process, with a multiplicity of impressions and indentations running transversely However, the particular setting of the machine 115 in respect of the speed, and depth of crepe and the like was retained unchanged.
C and D-In this case highly creped paper webs, that is to say paper webs provided with rib-like deformations as deep as possible 120 and highly fibrillated longitudinal zones between the deformations, obtained from a raw paper weighing 35 grammes/m 2 and of different widths, were used in order to manufacture 8 1 X 66 mm filter rods The average 125 value of the draw resistance of 100 filter rods in each case was plotted in the diagram.
Curve C shows this draw resistance as a function of the width of the uncreped paper for filter rods made from paper webs with 130 1,584,868 out embossed indentations and, on the other hand, D shows the corresponding values for filter rods made from paper webs having such indentations.
It can be seen from a comparison from curves A and B that the treatment of the paper web in accordance with the present process in an equipment described above with the aid of Figure 5 results in an increase in the draw resistance, corresponding to the vertical distance between curve B and curve A This increase in the draw resistance is about 60 %, relative to curve A In the case of the filter rods corresponding to curve B, thus, an approximately 60 % greater retention of the undesired components of the smoke can be expected, after the filter rods have been sub-divided into filter plugs for cigarettes, than in the case of the filter rods or filter plugs corresponding to curve A.
The advantages of the paper webs treated in accordance with the present process can also be demonstrated from curves A and B of Figure 9 by the horizontal distance between the two If, for example, filter rods having a draw resistance of about 135 mm of WC are to be manufactured, a width of raw paper of 220 mm is usually required for this purpose according to curve A When the present process is used, on the other hand, a width of raw paper of about 190 mm suffices, as curve B shows, to ensure the same draw resistance of the filter rods The saving of a 30 mm width of raw paper, or of about 13 % compared with the previous consumption, is an appreciable lowering in the cost of such filter rods since the costs thereof are essentially determined by the consumption of raw paper.
A comparison of curves A and B thus shows the considerable superiority of the paper webs treated in accordance with the present process for the manufacture of 8 0 X 84 mm filter rods having a relatively low draw resistance Filter rods of this type are extensively used in the manufacture of filter cigarettes However, the paper webs treated in accordance with the present process can also advantageously be used in the production of filter rods which have to meet considerably greater demands, as curves C and D in the diagram according to Figure 9 show.
These curves C and D relate to filter rods 8.1 X 66 mm in size, for which, despite the shorter length, substantially higher draw resistances of about 150 mm of WC are required than in the case of the 8 0 X 84 mm filter rods of curves A and B Accordingly, wider raw paper webs must be used and a deeper longitudinal grooving with as high as possible a degree of fibrillation of the paper web must be provided in order, according to curve C, to obtain a draw resistance of the magnitude demanded without the use of the present process However, if the paper webs for filter rods according to curve C are additionally provided, in accordance with the present process, with 70 impressions running transversely, the draw resistances according to curve D are obtained In this case, the increase in the draw resistance is about 100 % compared with curve C, that is to say it is much greater 75 than in the case of Example A-B above and, of course, this is due to the fact that, with the more strongly pronounced rib-like deformations of the longitudinally grooved paper web in this case, the indentations run 80 ning transversely thereto also change the paper structure to a greater degree than is the case with the less deeply longitudinally grooved and deformed paper webs of Examples A-B The width of raw paper 85 which would have to be provided in order to manufacture filter rods having a draw resistance of about 150 mm of WC is, as shown by the prolongation of curve D, drawn as a broken line, only about 200 mm when the 90 present process is used, compared with the width of about 270 mm required hitherto according to curve C The saving in raw paper would, in this case, then be about 26 %, that is to say twice as great as in the 95 case of Example A-B.
As already mentioned above, a significant factor is that, in the case of all measures for increasing the draw resistance of filter rods, too severe an impairment of the mechanical 100 strength thereof towards a radial pressure exerted vertically to the axis of the filter rod is highly undesirable This mechanical strength or hardness can be measured with commercially available devices, such as are 105 described, for example, in a publication by J Flesselles in «Beitrdge zur Tabakforschung», page 528-538, Number 8 Volume 3, 1966 An explanation is not required here since, in the present context, it is only the 110 comparison of different values of the depth of penetration of a loaded stamp in the radial direction into such filter rods which is of interest.
In the diagram of Figure 10, this depth 115 of penetration is plotted for the filter rods according to Examples C and D described above This depth of penetration is the less the harder the packing of the filter rods.
Accordingly, the depth of penetration for 120 filter rods according to Example C produced from 280 mm wide raw paper webs is less than that for filter rods produced from 250 mm wide raw paper webs A hardness corresponding to depths of penetration of less 125 than about 0 4 mm is regarded as acceptable for the further processing of the filter rods As Figure 10 shows, the depth of penetration is virtually unchanged when paper webs treated in accordance with the 130 1,584,868 present process are used for the manufacture of the filter rods according to Example D, despite the fact that, as explained above, the draw resistance of these filter rods has been increased by about 100 %, compared with that according to Example C Apparently, the indentations running transversely to the longitudinal axis of the filter effect an increased rigidity of the packing in the radial direction, especially in the longitudinal ribs of the paper web.
The advantage of a constant hardness despite an increase in the draw resistance, which is achieved with filter rods manufactured with paper webs treated in accordance with the present process, can be particularly appreciated if the negative influence on the hardness of the rods which results from the conventional measures for increasing the draw resistance is taken into account for comparison Such comparison measurements E, F and G under the same above mentioned test conditions as for the hardness measurements according to C and D are plotted in Figure 9 8 1 X 66 mm filter rods were measured and in each case these were manufactured from paper webs produced from 290 mm wide raw paper webs and having extensive creping, that is to say grooving as deep as possible.
Hardness measurement E: Without additional measures to increase the draw resistance, the filter rods showed a draw resistance of 120 to 130 mm of WC and a depth of peneration of 0 19 to 0 27 mm, as plotted in the diagram of Figure 10.
Hardness measurement F: The same longitudinally grooved paper web as in Example E was additionally fed, after longitudinal grooving had been effected, in the dry state through a so-called knurling station where it passed between two rollers which were pressed together and rotated about horizontal axes, the surface of the rollers being provided with a dense knurling consisting of a multiplicity of pyramid-shaped protuberances This knurling station has already been described in more detail in the Specification of British Patent No 796,679 and is a known means of effecting further fibrillation of the paper webs in order to increase the draw resistance of the filter rods manufactured therefrom It is possible, by this means, to manufacture filter rods having a draw resistance of 180 to 200 mm of WC, but the hardness diminishes, corresponding to a depth of penetration of 0 55 to 0 70 mm, as shown in Figure 10 This softness offilter rods produced from paper webs «knurled» in this way is regarded as a disadvantage during further processing of these rods, but hitherto no other method for achieving the desired increase in the draw resistance was known.
Hardness measurement G: The longitudinally grooved paper web described in Example E was additionally passed, in the dry state between two smooth cylindrical rollers which rotated about parallel horizontal axes and the gap between which had 70 been narrowed to a slit of 0 1 to 0 2 mm.
This pressing equipment has already been described in the Specification of British
Patent No 869,846 as a means of increasing the draw resistance of filter rods produced 75 from paper webs «flattened» in this way It is possible to manufacture filter rods having a draw resistance of 190 to 210 mm of WC from the paper webs of Example E prepared in this way, but these rods have a greatly 80 reduced hardness corresponding to the depth of penetration of 0 84 to 1 04 mm indicated in Figure 10 Filter rods which have such poor mechanical hardness values are difficult to use in further processing 85 Thus, the present process is the only method known hitherto for altering the structure of paper webs having closely adjacent zones which extend in the longitudinal direction and have a highly fibrillated and 90 weakened structure, as well as zones, located between the former zones; having rib-like deformations, so that a substantial increase in the draw resistance of filter rods manufactured therefrom is obtained with virtually 95 no reduction, or only a slight and tolerable reduction, in the mechanical hardness of these filter rods.
The paper webs described above for the filter rods according to Examples B and D 100 and also the paper webs shown in Figures 6 and 7 were all treated in accordance with the present process using equipment corresponding to Figure 5 For this treatment, a roller 13 with ribs 17 running parallel to 105 the axis of the roller and extending over its entire length was used The surface of the roller 13 is shown schematically in Figure 11 However, for the present process and the advantages, described above, of the cor 110 respondingly processed paper web, it is not necessary for the ribs to extend without interruption over the entire length of the roller.
On the contrary, it is possible, to use a roller according to Figure 12 with which each of 115 the individual ribs has interruptions However, a requirement is that these interruptions in the individual ribs are not all at the same point but that gaps mutually overlap, so that the required homogeneity of the paper web 120 in respect of the indentations running transversely to the longitudinal ribs is ensured.
In the embossing rollers according to Figures 11 and 12, all of the ribs run parallel to the axis 22 This is not absolutely 125 essential for the present purpose; on the contrary it suffices if the ribs are aligned at least approximately parallel to the axis of the rollers and, therefore, embossing rollers according to Figure 13, which have ribs cor 130 1,584,868 responding to a wavy line, can be used Ribs which slope slightly towards the axis of the roller are also admissible, as shown in Figures 14 or 15 However, in all forms of such embossing rollers it is important that the direction of the ribs deviates only relatively slightly from that of the axis 22 of the rollers, since it is important that the indentations in the form of lines or strokes in the rib-like deformations, running in the longitudinal direction, of the paper web are aligned transversely to the longitudinal zones because it is only then, after the paper web has been gathered together to form a cylindrical filter rod, that these indentations assist in maintaining a certain rigidity of the packing in the radial direction, which prevents a reduction in the mechanical hardness of such filter rods.
When designing the embossing rollers for the present process, it is important that the longitudinally grooved paper web provided with indentations running transversely ensures homogeneous packing of the filter rods or of the filter plugs formed therefrom by subdividing Since, for some applications, for example in the case of so-called double or triple filters, the filter rods are sub-divided into relatively short filter plugs having an axial length of only 5 to 6 mm, care must be taken to ensure adequate homogeneity of the packing even in these short filter plug sections Because of this demand, it is a condition that the indentations in the form of lines or strokes which are embossed transversely into the paper web are arranged relatively closely behind one another in the axial direction, so that at least two or more such indentations are present even in the above mentioned short filter plug sections A distance between successive indentations in the axial direction of 1 5 to 2 mm has proved to be appropriate, so that even a short filter section only 5 to 6 mm in length contains at least two of these indentations running transversely If the distance between successive indentations were to be greater than 2 mm, it could happen, as can be seen from Figure 8, that, in a short filter piece only 6 mm in length, the packing has two or only one of these indentations, which could result in considerable divergencies in the draw resistance from one filter to another.
so that the tip of these ribs does not have :55 section of the individual rib 17 in an embossing roller 13 of this type relatively narrow, so that the tip of these ribs does not have a width greater than 0 3 mm, even after the embossing roller has been ground In this way it is ensured that the indentations running transversely in the axial direction of the filter stick have a width which is small compared with the distance between two successive indentations, as can be seen from Figure 8.
In Figures 1 and 5, the ribs 17 and 18 respectively are drawn with flat and sharpedged tips This embodiment is advantageous because it is then possible to grind the surface of each of the finished embossing rollers 70 coaxially to its axis of rotation before it is installed in the particular embossing station, in order to ensure that the distance of 0 15 to 0 20 mm between opposite tips of the ribs 17 and 18 (Figure 1) or between the tips 75 of fib 17 and the opposite cylindrical surface 21 (Figure 5), which is required for the present process, is maintained even when the two interacting rollers are rotated If even only one of the two rollers were to be 80 untrue by more than 0 01 mm relative to its central axis, this would result, because of the changing gap width between the two rollers during one revolution of the particular roller, in indentations of varying depth in 85 the paper web, and this would result in corresponding differencese in the draw resistance of the filter rods manufactured therefrom In practice, a means of checking that the two interacting rollers of an embossing 90 station of this type run true is first to provide a thin metal foil or a metalised paper web with corresponding longitudinal grooving and then to pass the foil or web through the gap between the two interacting rollers, since 95 the design produced by the indentations on the web surface can then be clearly seen on the surface of a material web of this type and can be checked in respect of uniformity 100 The rollers provided with ribs on the surface which are used in the present process, can usually be manufactured by milling the desired design of ribs into a roller having a smooth surface Since, however, embossing 105 rollers of this type are subject to a certain wear in operation and have to be replaced after the surface has been ground several times, since the width of the particular tips of the ribs become greater after every grind 110 ing, an embodiment of the embossing rollers according to Figures 16 and 17 has proved useful In this case, the embossing roller consists of a thick-walled tube 23, onto which individual rings 24 are pushed, the rings 115 being secured against movement in the direction of the axis 22 by a stop ring 25 at each end of the carrier tube 23 The surfaces of the individual ring 24 are provided with the particular desired rib design and can be 120 exchanged relatively easily and replaced when worn without the carrier tube 23 and its bearings having to be replaced An embossing roller of the construction shown in Figures 16 and 17 is, however, suitable only 125 for an illustrative embodiment of the embossing station according to Figure 5, in which it interacts with a cylindrical roller having a smooth surface This is because it is then immaterial whether the surface 130 1,584,868 designs on consecutive rings 24 coincide or are out of phase with one another Of course, it is also necessary to grind over the surface of an embossing roller provided with embossing rings 24 of this type after the roller has been assembled, and for this purpose it suffices mutually to secure the individual rings against twisting by axial pins with holes of appropriate size on the sides of the rings which face towards one another.
It is possible to manufacture the embossing rings 24 on conventional machine tools without difficulty and an embossing roller of the construction shown in Figures 16 and 17 is cheaper both to manufacture and to maintain in continuous operation than is an embossing roller consisting of only one piece.
In an embossing station for carrying out the present process it can be appropriate, as will also be explained further below, to provide heating for the embossing rollers Accordingly, in the illustrative embodiment of the embossing rollers according to Figures 16 and 17, the grooves 26 are provided in the jacket of the carrier tube 23 parallel to the axis 22 of the roller, these grooves holding appropriate electrical heating elements 27 These heating elements 27 are then connected, in operation, via rotating slip rings and stationary brushes with a corresponding current source, which appropriately can be regulated If desired, however, a carrier roller of this type can also be heated by providing electrical heating elements in the inner space of the carrier tube 23, which elements do not rotate with the tube and can then be connected via a hollow axle supporting the embossing roller for rotation.
It is also possible to provide internal heating of this type using other means, thus, for example, using super heated steam or gas.
According to the present process, fibrecontaining material webs, and especially paper webs which have a multiplicity of zones running in the longitudinal direction and having a highly fibrillated structure and/ or unconnected orifices, and also zones, located between the former zones, having a denser structure and/or rib-like deformations, can be considerably improved so that filter rods manufactured therefrom have more advantageous properties Paper webs of the said type, would give so-called coils about 90 cm in diameter and at most 30 cm in width, are known and are supplied to filter factories or cigarette manufacturers for use in the manufacture of filter rods The installations according to Figures 18 and 19 can serve to improve coils of this type in accordance with the present process.
In the installation shown schematically in Figure 18, the longitudinally grooved paper web 31, which is to be treated, is drawn off from the particular coil 30 and fed through an apparatus 33 before it is fed to the embossing station 34 The apparatus 33 serves to condition the paper web 31, that is to say either to remove moisture from the paper if this has too high a water content, or slightly to moisten the paper web 70 if this should be too dry Since, in some cases, for example when transported by sea or when stored in a tropical climate, the coils 30 tend, because of their high absorbency, to undergo a rise in the moisture 75 content of the paper, a drying installation 33 is appropriate in some cases It can then also be desirable to warm the interacting rollers 35 and 36 of the embossing station 34, as has already been described above On 80 the other hand, it has been found that in some cases long term storage of coils 30 in a dry store room effect too great a drying out of the paper web 31, so that it is then appropriate to moisten the paper web some 85 what as it passes through the apparatus 33, for example by spraying with a fine spray of water or by other known means.
The embossing station 34 contains the two interacting rollers 35 and 36, of which, for 90 example, the roller 35 is provided as the embossing roller and has ribs on its surface, while roller 36 has a smooth cylindrical surface The embossing station 34 is arranged in such a manner that the distance 95 between the rollers 35 and 36 can be precisely and reproducibly set, for example by an arrangement in which the bearings of the roller 35 are supported in sliding guides in the holding frame in the embossing station 100 34 and can be raised or lowered using finethreaded screws The two rollers are jointly set in rotary motion by the drive 37 and specifically are set in motion so that the surface speed of the roller 36 precisely cor 105 responds to the speed of the tips of the ribs on the roller 35 It must be possible to regulate the drive 37 so that the desired throughput speed for the paper web 31 can be set In the case of paper webs of the 110 type described above with the aid of Examples A to D, a throughput speed of the paper web 31 of up to 250 m/minute is possible without difficulty If necessary, however, the speed can be raised to more than 115 400 m/minute At these speeds it may be appropriate to provide the shaft for the runoff of the coil 30 with a braking device of the type customary in the paper industry.
The paper web which issues from the 120 embossing station 34 and which now has a design of closely adjacent impressions in the form of lines or strokes which extend transversely over at least part of the longitudinal zones, so that, in particular, the rib-like 125.
deformations running in the longitudinal direction have successive indentations in the longitudinal direction, subsequently passes to a wind-up unit 38 where it is wound up, after passing beneath the guide roller 39, in 130.
1,584,868 the direction of the arrow to give a coil 40.
The wind-up unit 38 is connected via the shaft 41 to the drive 37 and can be of known construction, so that a more detailed description is not necessary An advantage of the paper web 31 which issue from the embossing station 34, that is to say a paper web processed in accordance with the present process, is that the embossed design in no way effects a reduction, but rather effects an increase, in the mechanical tear strength of the paper web in both the longitudinal and the transverse direction Accordingly, it is possible without difficulty to wind ‘up the paper web, processed in this way, at high speed to give a coil 40, which can then be supplied to the consumers, and there further processed, in the same way as indicated above in respect of the coil 30.
In the installation schown schematically in Figure 19, the paper web 31 is fed to the embossing station 34 in the same way as described above but in this case the embossing station is provided with a drive 41 which can be controlled electronically The paper web which issues from the embossing station 34 is first fed past the guide roller 42 to the tension measuring device 43 and passes from here directly into the feed funnel 44 of a tow machine 45 of conventional construction for the direct manufacture of filter rods In the tension measuring device 43, which is indicated only schematically, the longitudinal tension of the paper web passing through is monitered in a known manner, for example by means of a balance arm which has two deflection pulleys at the end and which can be turned to a greater or lesser extent in the indicated direction of the arrow depending on the actual tension of the paper web passing over the deflection pulleys Such devices are generally known and do not need to be described in more detail Depending on the degree to which the particular balance arm is turned, an electrical correction signal is fed from this tension measuring device 43 via the line 46 to the drive 41, where it is used to change the drive speed for the embossing station 34 until the throughput speed of the paper web corresponds to that through the tow machine 45.
The drive of this tow machine 45 is connected, for example, to a tacho generator, which supplies a signal via line 47 to the drive 41, where this signal is compared with a signal from a similar tacho generator fitted to the embossing station 34 Electronically controlled drives 41 of this type are generally known and do not need to be described in more detail The signals on lines 46 and 47 and also the tension measuring device 43 ensure that the embossing station 34 and the tow machine 45 work synchronously, that is to say that the paper web 31 passes at a constant speed and with a constant longitudinal tension through the embossing station 34 and the tow machine 45.
It should be pointed out that even when commercially available tow machines 45 are used, the paper web 31 is gathered together, 70 when it runs into the funnel 44, in a completely irregular manner in the transverse direction to give a cylindrical tow which, after it has been covered with a paper tape, is subdivided into filter rods Despite this 75 deliberate gathering together, each filter rod has a highly homogeneous packing, as can be seen, for example, from Figure 8, which shows a filter rod which was manufactured using a tow machine of this type with a 80 speed of the paper web of more than 200 m/minute This homogeneous packing results not only in very slight divergencies in the draw resistance of such filter rods but also, after the filter rods have been subdivided 85 into filter plugs, in a good appearance of the cut at the end surface without undesired large pores being visible.
The installations according to Figures 20 and 21 can also advantageously be used to 90 manufacture the material webs having a design of adjacent impressions in the form of lines or strokes extending transversely over at least part of the longitudinal zones and having successive indentations in the 95 longitudinal direction, especially in the riblike deformations of the paper web In this case, for example, a smooth paper web weighing 30-40 grams/m 2 is used as the starting material and, depending on the 100 grooved paper webs, provided with indentations, to be manufactured, this web has a width of 20-30 cm Smooth paper webs of this type used as starting materials are designated as raw paper and are commer 105 cially available in the form of raw paper rolls, usually having a diameter of 70-90 cm.
In the installation according to Figure 20, the smooth paper web 51 is withdrawn from 110 a raw paper roll 50 and passes first through a moistening installation, consisting, in this case, for example of a water bath 52, in which a rotating roller 53 is partially immersed The thin film of water adhering to 115 the surface of this roller 53 suffices to moisten the paper web 51 which is pressed against this surface by means of a roller 54 made of elastic material, for example of rubber The moistened raw paper web then 120 passes to a so-called grooving or longitudinal creping station consisting of the three driven rollers 55, 56 and 57 A creping station of this type is described in detail in the Specification of British Patent No 1,124,434 Each 125 of the creping rollers 55, 56 and 57, which are made of metal, has on its surface a multiplicity of annular ribs which are arranged close to one another and have an approximately rectangular cross-section and 130 1,584,868 a width of about 0 3 mm, the distance between consecutive ribs being, for example, 0.7 mm The lower roller 55 and the upper creping roller 57 can be finely adjusted in respect of their distance from the central creping roller 56, so that the annular ribs of the lower and the upper creping roller in each case engage in the grooves between adjacent annular ribs of the central creping roller 56 without the side flanks of the annular ribs engaging with one another coming into contact with one another As is indicated schematically in Figure 20, the moistened, and therefore pliable, paper web first passes into the slit between the creping rollers 55 and 56, then remains in contact with the fore-parts of the annular ribs of creping roller 56 for the period of half a revolution and is subsequently taken over by the tips of the annular ribs of creping roller 56 for the period of half a revolution and subsequently taken over by the tips of the annular ribs of creping roller 57 and withdrawn via the deflection pulley 58 The paper web 59 issuing from this grooving station containing the creping rollers 55, 56 and 57 then has a multiplicity of zones which run in the longitudinal direction and have a highly fibrillated structure and/or unconnected crack-like orifices, and also has zones, located between the former zones, having a denser structure and/or rib-like deformations, the structure being determined by the adjustable depth to which the creping rollers 55 and 57 engage in the central creping roller 56 The paper web structured in this way, which is still moist, is then fed via the guide roll 60 to a drying installation 61, in which the moisture content of the paper web is virtually completely eliminated The dry paper web then passes into an embossing station 34 which contains the interacting rollers 35 and 36, as has already been explained in more detail above with the aid of Figure 18 A drive 63 is provided for rotating the rollers 53 and 54 of the moistening station, but this drive is connected to the drive 64 of the creping rollers 55, 56 and 57 and to the drive 65 of the embossing rollers 35 and 36 and ensures that the paper web 51 is always under a slight tension in the longitudinal direction.
The paper web 62 which issues from the embossing station and has been provided with a design consisting of closely adjacent impressions and successive indentations in the longitudinal direction can either be wound up to coils or further processed direct to filter rods In the first mentioned case, the paper web 62 is fed to a wind-up unit 38 of the type already described above for the installation according to Figure 18 This wind-up unit 38 is coupled via a shaft to the drives 65, 64 and 63.
Since, according to experience, a relatively large number of coils 40 can be produced from a raw paper roll 50 using a wind-up unit 38, this wind-up unit 38 is in the present case appropriately to be so designed that it is possible, after the production of a 70 coil 40, to remove this coil and to continue winding up the next coil without the advancing movement of the paper web 62 being interrupted or it being necessary to reduce the operating speed of the installation 75 according to Figure 20 Wind-up apparatuses of this type are known and do not need to be described in any more detail On the other hand, however, it is also possible to process the paper web 62 which issues from 80 the embossing station 34 direct to filter rods and for this purpose the paper web is fed, via an interconnected tension measuring device 43, of the type described above with the aid of Figure 19, direct to the feed funnel 85 44 of a tow machine 45 of conventional construction In this case also provision must be made, as explained above with the aid of Figure 19, for synchronisation between the tow machine 45 and the drive parts 63, 64 90 and 65 of the installation according to Figure 20.
A preferred illustrative embodiment of an installation for the manufacture of a paper web is shown in Figure 21, and this installa 95 tion is also intended for processing a raw paper roll 50 In this case, however, it is necessary to use a raw paper which can be processed in a longitudinal grooving and creping station consisting of the creping 100 rollers 55, 56 and 57 without prior moistening Raw papers of this type are commercially available and, after passing through the creping station, can be fed direct to an embossing station 34 containing the emboss 105 ing rollers 35 and 36, where they are provided with an embossed design and a multiplicity of successive indentations in the longitudinal direction, as has been described above with the aid of Figures 18 and 19 110 In a manner similar to that shown in Figure 19, the paper web issuing from the embossing station 34 is here fed via a guide roll 42 and via an interconnected tension measuring device 43 direct to the feed funnel 44 of a 115 tow machine 45 of conventional construction.
Since the raw paper web 51 is not moistened, a drying apparatus of the type used in the installation according to Figure 20 is also not necessary If desired, an electronic con 120 trol device 66 for synchronisation between the drive of the tow machine 45 and the drives 64 and 65 can be provided In an installation corresponding to Figure 21, very high throughput speeds can be achieved for 125 the paper web 51 and the maximum production capacity of the tow machine 45 which is used can be fully utilised Speeds of the paper web of 400 m/minute and more have already been achieved in operation 130 1,584,868 When the paper web produced in the installations according to Figure 19 and Figure 21 is processed immediately in a conventional tow machine, the possibility also exists of providing the particular tow machine with a correspondingly more powerful drive and of mechanically coupling the apparatuses, to be driven, of the installation according to Figure 19 or Figure 21, to the drive of the tow machine It is then necessary merely to provide commercially available and adjustable gearings between the drive shafts and the corresponding stations, such as those available commercially, for example, under the name VIP control gears.
In the installations according to Figures and 21, it can be advantageous to provide both the creping rollers 55, 56 and 57 and the embossing rollers 35 and 36 with heating, as, for example, has already been described above with the aid of Figures 16 and 17.
The longitudinal grooving and creping stations which consist of three rollers as (and are of the type) indicated in the installations according to Figures 20 and 21 are indeed advantageous but can also be replaced by corresponding stations of simpler construction in which, in each case, the upper roller 57 is omitted and the paper web 51 is passed only through the slit between the creping rollers 55 and 56 and behind these is withdrawn directly from the creping station, so that the deflection rolls 58 and 60 are omitted Simpler grooving and creping stations of this type consisting of only two rollers are especially advantageous when it is not necessary to provide particularly deep grooving and rib-like deformations in the particular paper webs.
A check was also carried out on the filter rods, manufactured in accordance with the Examples A to D illustrated above in order to determine whether the homogeneity of the packing of such filter rods is influenced in any way by the impressions and indentations produced according to the present process For this purpose, when manufacturing the filter rods in each case 100 pieces from the exit of the particular tow machine were numbered in sequence and examined to determine the draw resistance It was found that the deviations of the draw resistance from the average value thereof were less than + 5 %, which was within the limits of tolerance usually demanded for such filter rods It is significant that 8 1 X 66 mm filter rods of the above mentioned Examples C and D weighing about 65 grams per 100 pieces and having a draw resistance of 340 mm of WC + 5 % could not be manufactured hitherto from paper webs by other means without the hardness showing inadmissibly low values.
In the above mentioned illustrative embodiments, the material webs, the process for their treatment and their use has been explained in particular with the aid of suitable paper webs However, it should be pointed out that it is also possible to use, in place of these paper webs, flat and paperlike fibre webs of a different composition if these are suitable for provision with cor-responding structures in the longitudinal direction and for receiving an embossed design consisting of impressions running transversely and successive indentations in the longitudinal direction.

Claims (37)

WHAT WE CLAIM IS: 80

1 A fibre-containing material web for the manufacture of filter rods which can be sub-divided into filter plugs for tobacco products, the web having a rib-like structure comprising a multiplicity of first zones 85 which run longitudinally of the web and have a partly disintegrated fibrous structure and second zones, located between the first zones, having a rib-like structure more rigid than the structure of the first zones, the 90 material web also having impressed therein a design consisting of closely adjacent impressions which are in the form of lines and extend transversely over at least part of the longitudinal zones, the impressions providing 95 consecutive indentations spaced longitudinally of the web in the rib-like structure.

2 A material web according to claim 1, wherein the second zones are spaced apart transversely of the web by a distance of not 100 more than 1 mm and the successive longitudinally spaced indentations are spaced apart longitudinally of the web by a distance of not more than 2 mm.

3 A material web according to claim 105 1 or 2, wherein said indentations each have a small width longitudinally of the web as compared with the distance between the successive indentations.

4 A material web according to claim 1, 110 2 or 3 wherein each

5 mm length section of the material has at least two successive indentations across the rib-like structure.
A material web according to any preceding claim, wherein the only deformation 115 of the longitudinal rib-like structure of the material web is the provision of the successive impression lines providing the indentations.

6 A process according to any preceding 120 claim, wherein the material web has a thickness of less than 0 2 mm at those locations provided with the indentations.

7 A process of manufacturing a material web of filter material wherein a web of 125 fibrous material is provided with a multiplicity of longitudinally extending first and second zones alternating widthwise of the web of which the first zones have a partly disintegrated fibrous structure and the second 130 1,584,868 zones have a rib-like structure more rigid than the structure of the first zones and while the web is moved in said longitudinal direction providing line-like impressions at successive intervals along the web to provide a succession of indentations at least in the rib-like structure of the second zones, the direction of extent of the individual indentation lines running transversely of the material web with the longitudinal direction of the web being retained undestroyed between the consecutive indentations.

8 A process according to claim 7, wherein the indentations are provided by compressing the material web simultaneously from above and from below along transversely extending impression lines.

9 A process according to claim 7, wherein the indentations are provided by pressing the material web onto a level substrate from one side only using means providing the impression lines.

A process according to claim 7, 8 or 9, wherein the indentations are spaced apart by not more than 2 mm lengthwise of the web.

11 A process according to claim 7, 8, 9 or 10, wherein the material web is advanced during treatment to form the indentations at a speed of up to 400 in/minute.

12 A process according to any one of claims 7 to 11, wherein a smooth, level paper web having a weight per unit area of between 30 and 40 grams/m 2 is drawn off from a raw paper roll, rendered flexible by moistening with water, passed between at least two rollers having annular ribs which engage with one another to provide the multiplicity of first and second zones and then dried before having the indentations provided therein.

13 Apparatus for the manufacture of a material web suitable for use in the manufacture of filter rods, such apparatus containing a holding frame with two rollers, the axes of which are arranged parallel to one another, means for adjusting the position of the first roller in respect of its distance from the second roller, at least one of the two rollers having, on its surface, projecting ribs which form a uniform design in the form of lines that run at least substantially parallel to the axis of the roller, and a controllable drive for the two rollers whereby the two rollers are rotatable with equal surface speeds, and means for feeding between the rollers a material web provided with a multiplicity of first and second zones alternating transversely of the web, said zones extending longitudinally of the web with the first zones having a partly disintegrated structure and the second zones having a rib-like structure more rigid than that of the first zones.

14 Apparatus according to claim 13, wherein the two rollers are identical, each having on its surface a multiplicity of ribs running parallel to the axis of the roller, the width of the tips of the ribs being small compared with tangential distance between 70 adjacent ribs, the two rollers being arranged above one another in such a way that, when they rotate, the tip of a rib of the upper roller and the tip of a rib of the lower roller are always precisely opposite one another 75 and approach to a separation of not more than 0 2 mm.

Apparatus according to claim 13, wherein one of the rollers has on its surface a multiplicity of ribs which run parallel to 80 the axis of the roller, the width of the tips of the ribs being small compared with the tangential distance between the ribs, the said roller being arranged above the second roller which has a smooth cylindrical surface, the 85 rollers being so spaced that when the two rollers rotate, the tips of the ribs always approach the smooth surface to within a distance of not more than 0 2 mm.

16 Apparatus according to any one of 90 the claims 13 to 15, wherein at least one of the rollers is provided, on its surface, with projecting ribs which run parallel to the axis of the roller and have gaps therein, the gaps in adjacent ribs being located at different 95 axial locations on the surface of the roller.

17 Apparatus according to claim 13, wherein at least one of the rollers is provided on its surface with projecting ribs which run in a wave-like manner axially of the roller 100

18 Apparatus according to claim 13, wherein at least one of the rollers is provided on its surface with projecting ribs which are slightly skewed relative to the axis of the roller 105

19 Apparatus according to any one of claims 13 to 18, wherein the ribs are wider at their base than at their tip, the tip being less than 04 mm in width with the tangential distance between the ribs being not more 110 than 2 mm.

Apparatus according to any one of claims 13 to 19, wherein the rollers have ground surfaces and an error in true running, relative to the axis of the roller, of not more 115 than 0 01 mm.

21 Apparatus according to any one of claims 13 to 20, wherein at least one of the rollers consists of a tube on which individual rings have been pushed, the rings being 120 secured against axial movement on the tube and against twisting relative to one another and having a design of projecting ribs on their surface.

22 Apparatus according to any one of 125 claims 13 to 21, wherein means are provided for heating the two rollers.

23 Apparatus according to any one of claims 13 to 22, wherein at least one roller comprises a tube which has grooves therein 130 12.
1,584,868 running parallel to the axis of the roller, electrical heating elements being located in the grooves.

24 Apparatus according to any one of claims 13 to 22, wherein at least one of the rollers is hollow and has heating elements in the inner hollow space.

Apparatus according to any one of claims 13 to 24, wherein the drive for the two rollers is such that the ribs have a speed in use of the apparatus which is at least substantially the same as that of the web being treated.

26 Apparatus according to claim 25, wherein a wind-up unit is provided for winding up the treated material web, said drive being drivingly connected to the wind-up unit.

27 Apparatus according to claim 25, wherein a tow machine is provided for the manufacture of filter rods from the treated web, said drive being synchronised with respect to the operating of the tow machine.

28 Apparatus according to any one of claims 13 to 27, wherein there is provided a draw-off device for drawing off a raw paper web from a raw paper roll and a grooving and creping station, comprising at least two rollers having annular ribs which engage with one another, and a drying apparatus for the formed paper web, means being provided for feeding the formed web from the drying apparatus to the said two rollers in said holding frame.

29 Apparatus according to claim 28, which includes a moistening installation for the drawn off paper web located between the draw-off device and the grooving and creping station.

Apparatus according to claim 29, wherein the drives of the grooving and creping station and of the two rollers are synchronised via an electronic control device.

31 A filter rod for filters for tobacco products, which comprises a packing of a paper web which has been gathered together transversely to its longitudinal direction and which paper web is as claimed in any one of claims 1 to 6.

32 A filter rod according to claim 31, which, with a diameter of 8 1 mm and a length of 66 mm, has a draw resistance of 340 mm of water column for a filter plug weight of at most 0 65 grams.

33 A filter rod according to claim 31 or 32, wherein a multiplicity of smoke channels extend in the axial direction and connecting channels run transversely to the axial smoke channels.

34 A material web substantially as herein described with reference to the accompanying drawings.

A process for the manufacture of a material web substantially as herein described with reference to the accompanying drawings.

36 Apparatus for the manufacture of a material web substantially as herein described.

37 A filter rod when made using the web of claim 34.
J A KEMP & CO, Chartered Patent Agents, 14 South Square, Gray’s Inn, London WC 1 R 5 EU.
Printed for Her Majesty’s Stationery Office by Burgess & Son (Abingdon), Ltd -1981, Published at The Patent Office, 25 Southampton Buildings, London, WC 2 A l AY from which copies may be obtained.

GB44817/77A
1977-08-11
1977-10-27
Material web for the manufacture of filter rods for tobacco products and apparatus and process for producing such web

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Material web for the manufacture of filter rods for tobacco products and apparatus and process for producing such web

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Medical-surgical dressing and a process for the production thereof

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1986-04-15
Philip Morris Incorporated
Apparatus for manufacturing an expanded web of sheet material and a composite expanded web

GB9303583D0
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1993-02-23
1993-04-07
British American Tobacco Co
Improvements relating to smoking articles

GB9307710D0
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1993-04-14
1993-06-02
Rothmans Benson & Hedges
Smoking apparatus-l

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1993-06-16
1997-11-04
Rhone-Poulenc Rhodia Ag
Multiple width fiber strip and method and apparatus for its production

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Schweitzer-Mauduit International, Inc.
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Alien Technology Corporation
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Kimberly-Clark Worldwide, Inc.
Nonlinear, undulating perimeter embossing in an absorbent article

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2003-08-14
2006-05-23
Kimberly-Clark Worldwide, Inc.
Method and apparatus for forming an embossed article

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2003-09-19
2006-02-14
Kimberly-Clark Worldwide, Inc.
Multi-segmented embossing apparatus and method

DE10354924A1
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2003-11-25
2005-06-30
Hauni Maschinenbau Ag

Device for processing filter tow material and device for producing filters

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2009-02-19
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Rong Yan Murphy
Inline antimicrobial additive treatment method and apparatus

DE102009016148A1
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2009-04-03
2010-10-14
Mcairlaid’s Vliesstoffe Gmbh & Co. Kg

Filter material for cleaning air and gases

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British American Tobacco Co
Filter additive

SI2797450T1
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2011-12-30
2018-01-31
Philip Morris Products S.A.
Smoking article with front-plug and method

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2011-12-30
2014-09-03
Philip Morris Products Sa

AEROSOL GENERATOR ARTICLE FOR USE WITH AN AEROSOL GENERATOR DEVICE

AU2012360831B2
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2011-12-30
2017-02-16
Philip Morris Products S.A.
Smoking article with front-plug and aerosol-forming substrate and method

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2012-02-13
2013-08-14
Philip Morris Products S.A.
Aerosol-generating article having an aerosol-cooling element

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Филип Моррис Продактс С.А.
Installation and feeding method for continuous web of corrugated sheet material

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2017-11-07
Филип Моррис Продактс С.А.
Aromatized rods for use in aerosol-generating products

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(en)

2012-06-21
2015-02-11
Philip Morris Products Sa

ARTICLE TO SMOKE TO BE USED WITH AN INTERNAL HEATING ELEMENT

ES2820730T3
(en)

2013-09-02
2021-04-22
Philip Morris Products Sa

Method and apparatus for manufacturing a variable crimp weft material

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2015-04-27
2015-08-26
云南图赛科技有限公司
Filter stick forming method capable of reducing usage amount of diacetate fiber filaments

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2018-10-31
2019-01-08
云南中烟工业有限责任公司
A kind of cigarette filter rod

WO2023112255A1
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2021-12-16
2023-06-22
日本たばこ産業株式会社
Filler element, filler element manufacturing method, and filler element manufacturing device

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1900-12-18
1901-04-30
Robert A G Ault
Machine for indenting paper-stock.

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1936-09-29
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Method of making insulating material and apparatus therefor

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1937-01-15
1939-08-15
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Method for making stretchable paper

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1938-06-02
1939-11-14
Desmond Walter Molins
Improvements in or relating to cigarettes

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(en)

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1955-04-28
1965-12-28
Muller Paul Adolf
Apparatus for producing an endless filter string

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1957-08-10

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1968-05-14
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1966-04-01
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Process for manufacturing filters from sheets of creped or corrugated paper, in particular for cigarettes, as well as filters obtained by the present process or similar process

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1972-02-15
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Process for the production of filter rods or of filter stoppers for tobacco products produced therefrom by subdivision and a filter article produced therefrom

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1977-02-15
Celanese Corporation
Filter

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Hydraulic roll drive means for briquetters and compactors

1977

1977-08-11
CH
CH988877A
patent/CH625403A5/de
not_active
IP Right Cessation

1977-09-19
AT
AT0670677A
patent/AT366561B/en
not_active
IP Right Cessation

1977-09-21
FR
FR7728394A
patent/FR2399808A1/en
not_active
Withdrawn

1977-09-29
DE
DE2743915A
patent/DE2743915C2/en
not_active
Expired

1977-10-27
GB
GB44817/77A
patent/GB1584868A/en
not_active
Expired

1978

1978-01-18
IT
IT7819377A
patent/IT1092106B/en
active

1978-07-26
BG
BG7840495A
patent/BG28697A3/en
unknown

1978-07-26
NL
NL787807950A
patent/NL7807950A/en
not_active
Application Discontinuation

1978-07-28
ES
ES472148A
patent/ES472148A1/en
not_active
Expired

1978-08-01
CA
CA308,529A
patent/CA1101298A/en
not_active
Expired

1978-08-02
GR
GR56911A
patent/GR64995B/en
unknown

1978-08-04
ZA
ZA00784446A
patent/ZA784446B/en
unknown

1978-08-07
IL
IL55304A
patent/IL55304A/en
unknown

1978-08-08
IN
IN584/DEL/78A
patent/IN148308B/en
unknown

1978-08-08
IE
IE1609/78A
patent/IE47167B1/en
unknown

1978-08-08
PT
PT68402A
patent/PT68402A/en
unknown

1978-08-08
RO
RO94919A
patent/RO79335B/en
unknown

1978-08-09
SE
SE7808510A
patent/SE446813B/en
not_active
IP Right Cessation

1978-08-09
AU
AU38784/78A
patent/AU525655B2/en
not_active
Expired

1978-08-09
DD
DD78207189A
patent/DD137663A5/en
unknown

1978-08-09
PL
PL1978208948A
patent/PL117129B1/en
unknown

1978-08-10
JP
JP9675978A
patent/JPS5452799A/en
active
Granted

1978-08-10
BR
BR7805119A
patent/BR7805119A/en
unknown

1978-08-10
NZ
NZ188113A
patent/NZ188113A/en
unknown

1978-08-10
YU
YU1918/78A
patent/YU40342B/en
unknown

1978-08-10
DK
DK353778A
patent/DK152779C/en
active

1978-08-10
CS
CS785242A
patent/CS207660B2/en
unknown

1978-08-10
HU
HU78CE1177A
patent/HU182856B/en
unknown

1978-08-10
LU
LU80098A
patent/LU80098A1/xx
unknown

1978-08-11
BE
BE189863A
patent/BE869709A/en
not_active
IP Right Cessation

1978-08-11
NO
NO782738A
patent/NO782738L/en
unknown

1979

1979-04-16
ES
ES1979242700U
patent/ES242700Y/en
not_active
Expired

1979-04-16
ES
ES479599A
patent/ES479599A1/en
not_active
Expired

1979-11-14
US
US06/094,157
patent/US4285650A/en
not_active
Expired – Lifetime

1979-11-14
US
US06/094,180
patent/US4274428A/en
not_active
Expired – Lifetime

1980

1980-06-13
US
US06/159,281
patent/US4289725A/en
not_active
Expired – Lifetime

1982

1982-08-06
YU
YU1712/82A
patent/YU43522B/en
unknown

1982-08-06
YU
YU1711/82A
patent/YU44361B/en
unknown

Also Published As

Publication number
Publication date

YU191878A
(en)

1983-10-31

SE7808510L
(en)

1979-02-12

JPS5452799A
(en)

1979-04-25

ES472148A1
(en)

1979-10-01

DK152779C
(en)

1988-10-31

RO79335B
(en)

1983-04-30

BR7805119A
(en)

1979-04-10

YU44361B
(en)

1990-06-30

ES242700U
(en)

1980-01-01

DK152779B
(en)

1988-05-16

PL117129B1
(en)

1981-07-31

YU171182A
(en)

1986-08-31

IE47167B1
(en)

1984-01-11

NL7807950A
(en)

1979-02-13

CA1101298A
(en)

1981-05-19

RO79335A
(en)

1983-04-29

IL55304A
(en)

1981-12-31

AU525655B2
(en)

1982-11-18

IE781609L
(en)

1979-02-11

PL208948A1
(en)

1979-04-09

YU40342B
(en)

1985-12-31

IT7819377D0
(en)

1978-01-18

NO782738L
(en)

1979-02-13

IL55304A0
(en)

1978-10-31

SE446813B
(en)

1986-10-13

AU3878478A
(en)

1980-02-14

AT366561B
(en)

1982-04-26

US4289725A
(en)

1981-09-15

IT1092106B
(en)

1985-07-06

PT68402A
(en)

1978-09-01

US4285650A
(en)

1981-08-25

JPS5722315B2
(en)

1982-05-12

LU80098A1
(en)

1979-01-19

YU171282A
(en)

1987-02-28

DK353778A
(en)

1979-02-12

FR2399808A1
(en)

1979-03-09

BE869709A
(en)

1978-12-01

CS207660B2
(en)

1981-08-31

HU182856B
(en)

1984-03-28

ES242700Y
(en)

1980-06-16

US4274428A
(en)

1981-06-23

DE2743915C2
(en)

1979-09-27

YU43522B
(en)

1989-08-31

ATA670677A
(en)

1981-09-15

IN148308B
(en)

1981-01-10

DD137663A5
(en)

1979-09-19

BG28697A3
(en)

1980-06-16

ZA784446B
(en)

1979-07-25

CH625403A5
(en)

1981-09-30

NZ188113A
(en)

1980-11-14

ES479599A1
(en)

1980-01-01

GR64995B
(en)

1980-06-11

DE2743915B1
(en)

1979-02-01

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Legal Events

Date
Code
Title
Description

1981-05-07
PS
Patent sealed [section 19, patents act 1949]

1984-07-04
PCNP
Patent ceased through non-payment of renewal fee

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