AU3505399A – Method of, and apparatus for, the manufacture of cornices
– Google Patents
AU3505399A – Method of, and apparatus for, the manufacture of cornices
– Google Patents
Method of, and apparatus for, the manufacture of cornices
Download PDF
Info
Publication number
AU3505399A
AU3505399A
AU35053/99A
AU3505399A
AU3505399A
AU 3505399 A
AU3505399 A
AU 3505399A
AU 35053/99 A
AU35053/99 A
AU 35053/99A
AU 3505399 A
AU3505399 A
AU 3505399A
AU 3505399 A
AU3505399 A
AU 3505399A
Authority
AU
Australia
Prior art keywords
paper
cornice
strip
plaster
paper strip
Prior art date
1998-04-29
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
AU35053/99A
Other versions
AU761536B2
(en
Inventor
William Clifford Tucker
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
PROFILES IN PLASTER Pty Ltd
Original Assignee
PROFILES IN PLASTER Pty Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
1998-04-29
Filing date
1999-06-15
Publication date
2000-01-06
1998-04-29
Priority claimed from AUPP3236A
external-priority
patent/AUPP323698A0/en
1999-06-15
Application filed by PROFILES IN PLASTER Pty Ltd
filed
Critical
PROFILES IN PLASTER Pty Ltd
1999-06-15
Priority to AU35053/99A
priority
Critical
patent/AU761536B2/en
2000-01-06
Publication of AU3505399A
publication
Critical
patent/AU3505399A/en
2003-06-05
Application granted
granted
Critical
2003-06-05
Publication of AU761536B2
publication
Critical
patent/AU761536B2/en
2019-04-29
Anticipated expiration
legal-status
Critical
Status
Ceased
legal-status
Critical
Current
Links
Espacenet
Global Dossier
Discuss
Description
P/00/01i1 Regulation 3.2
AUSTRALIA
Patents Act 1990 *b *fr 0 0 0 0 006* 0* *0 0 000* *000 0000 *0t 0
ORIGINAL
COMPLETE SPECIFICATION STANDARD PATENT Invention Title: “METHOD OF, AND APPARATUS FOR, THE MANUFACTURE OF CORNICES” The following statement is a full description of this invention, including the best method of performing it known to me: 2 THIS INVENTION relates to a method of, and apparatus for, the manufacture of cornices.
The invention is particularly suitable for, but not limited to, the manufacture of paper-faced plaster cornices.
Cornices are installed to conceal the junctions between the wall panels and ceiling panels in building constructions; and may be provided with relatively plain or “fancy” profiles. Conventionally, S• such cornices have been produced by machining lengths of timber to the prescribed profile.
With the increasing cost of timber and the associated costs in machining it to shape, attention has turned to alternative methods for manufacturing cornices and one method which has been adopted has been paper-faced plaster cornices where a paper-faced layer overlies a plaster-based core. One advantage of such a method s15 of cornice manufacture is that the plaster-based core gives a fire- S•resistance at the wall and ceiling junction which can limit the rate at which a fire can escape through the junction to an adjacent room.
To date, the manufacture of paper-faced plaster cornices has been relatively labour-intensive; and thereby relatively expensive and difficult to accurately control quality standards.
It is an object of the present invention to provide a method of manufacture of paper-faced plaster cornices which can operate on a “production line” type system.
3 It is a preferred object of the present invention to provide an apparatus suitable for the method.
It is a still further preferred object to provide an apparatus where the cornices can be manufactured quickly, efficiently and relatively inexpensively in a range of lengths.
It is a still further preferred object of the present invention to provide a method where a number of alternative profiles can be provided to the cornices.
[Other preferred objects of the present invention will 10 become apparent from the following description.
In one aspect, the present invention resides in a method of manufacturing a paper-faced plaster cornice including the steps of: a) drawing a paper-facing strip from a source; 0**0 b) drawing the strip through a cutting head to form or cut one or more grooves or fold lines in the strip; 0***00 c) drawing the paper strip through a shaping head to form a paper strip to the face profile desired; d) applying plaster to the rear face of the strip; e) passing the paper strip/plaster assembly through a die and along a mould to form the final overall shape of the cornice; and f) allowing the plaster to set.
Preferably, in step a plurality of cutting wheels in the
I
4 cutter head cut respective grooves in the back of the paper strip so that it will fold in straight lines with little tension.
Preferably, in step the shaping head has a moulded tapered section which is initially flat and progressively formed to the face shape at the other end.
Preferably, in step during a subsidiary step a wetting sponge applies a light film of water and additives to the prewet back of the paper to reduce the tension in the paper and make it easier to shape. Preferably, the paper strip is passed through a final shaper, in a step (c2) after the wetting step the paper strip being formed to the shape desired.
Preferably, in step the plaster is pumped in at a regulated speed via a mono pump (or other suitable pump).
*0*S Preferably, an accelerating liquid is added to the plaster 15 just prior to filling, being mixed in a mixing head.
ooooe S•Preferably, a skimmer box is provided in place to adjust for any slight overfill.
Preferably, after step there is a step (da) where the assembly passes a flap turner which holds the outside steps in the right position as the back flaps of the paper strip are turned over.
Preferably, step (da) is followed by a step (db) where, in a gluing section where glue is applied to one side of the flaps before the flaps are engaged with the sides of the plaster core in step Preferably, the mould in step is coated with a non-slip material PTFE) sold under the trade mark “TEFLON”.
In one embodiment, the cornice is pulled along the moulds using an endless cable system, where the cornice paper is held via a clamp and the clamp is hooked onto a cable which runs around spaced pulleys, one of which is pulled via a variable speed winch.
In an alternative embodiment, where the wave cornice or 1 any cornice with an area wide enough to carry the cornice, a continuous belt system is used. The belt is preferably a non-slip coated fibreglass belt pulled along a mould and this pulls and carries the finished cornice, the belt being pulled via a variable speed motor and rollers.
a second aspect, the present invention resides in an :15 apparatus for carrying out the method hereinbefore described.
To enable the invention to be fully understood, preferred embodiments will now be described with reference to the accompanying drawings, in which: FIG. 1 is a schematic side view of a first embodiment of the apparatus; FIGS. 2 to 9 are sectional views taken on lines A-A to H- H inclusive on FIG. 1; and FIG. 10 is a perspective view of an endless cable drive.
6 Referring to FIG. 1, the facing strip 10 is drawn from a supply roll 11 and is drawn through a cutting head 20 shown in more detail in FIG. 2.
The cutting head has a drum 21 on a shaft 22 rotatably journalled in a cutting head frame 23. The shaft 22 is driven by an electric motor 24 via a belt-and-pulley drive assembly A plurality of radial cutting knives 26 are provided about the drum to cut grooves in the back face of the paper face strip 10 so that the strip will fold in straight lines with little tension. Knives 26 10 may co-operate with a “resilient” anvil 27. A shroud 28 is connected
S
to a vacuum source (not shown) by a hose 29 to enable the material cut from the rear face of the strip 10 to be drawn away to a waste collection point.
The strip 10 is drawn through a shaping head 30 (see “.15 FIG. 3) which is tapered in plan view (with sides that are S” progressively increased in angle from the horizontal to the vertical) and with ridges and valleys of progressively increasing depth.
Intermediate the shaping head 30, a wetting sponge 40 applies a light film of water and additives to pre-wet the paper strip 10, reducing the tension in the paper strip and making it easier to shape. The mixture 41 of water/ additives is contained in a supply tank or container 42 into which the sponge 40 may extend.
As shown in FIG. 4, the now wet paper strip 10 is drawn 7 through the final shaping portion 38 of the shaping head 30 so that the paper is formed to the shape required.
Plaster is applied from a source (not shown) and pumped at a regulated speed or volume via a monopump. Accelerating liquid is added to the plaster in a mixing head 51 of a plaster applicator as shown in FIG. 6 and skimmer boxes 60 shape the plaster core to the desired profile (see FIG. A flap turner 80 folds the outside S’steps in the right position as the outer flaps of the paper strip 10 are turned over. At a gluing head 90, glue 91 from a source container 92, is applied to the flaps of the paper strip 10 via a gluing wheel 93 so that the paper strip 10 encloses the plaster core 70. The cornice C. assembly C is then pulled through a die assembly 100 (see FIG. 9) where opposed die pieces 101, 102 form the final overall shape of the cornice. The cornice assembly C is then pulled along a Teflon- 15 coated mould 110 by a drive assembly 120 (to be hereinafter oe described with reference to FIG. 10 until the cornice has been manufactured to the desired length).
The drive assembly 120 has an endless drive cable 121 which passes around a driven head pulley 122 and a freely rotating tail pulley (not shown). The head pulley 122 is driven by an electric motor 123 via a reduction gearing belt-and-pulley drive assembly 124.
The electric motor 123 has a variable speed control to enable the rate at which the cornice assembly is advanced along the mould 110.
8 A clamp 125 is placed on the forward end of the assembly C and is releasably secured to the cable 121 by a catch plate 126 to enable the cable 121 to pull the assembly C along the mould 110.
In an alternative embodiment (not shown), the clamp is attached to the forward end of the paper strip extending from the cornice assembly C. The paper is clamped every 2-3/4.2 metre lengths of cornice and cut off and pulled away. The paper is left empty for approximately 1 metre where the clamp has to go.
10 In a further alternative embodiment not shown, a wave cornice or any cornice with an area wide enough to carry the cornice, a continuous belt system is used. The belt is Teflon-coated fibreglass pulled along a mould and this pulls and carries the finished cornice.
The belt is pulled via a variable speed motor and rollers. The belt 15 does not have to be shaped to the shape of the mould, but the mould should be Teflon-coated for less friction.
Preferably, the cable and belt sections of the mould are approximately 20 metres long, plus another 20 metres for setting and cutting. The length is dependent on the space available for the machine.
It will be readily apparent to the skilled addressee that the method and apparatus of the present invention enables paperfaced plaster cornices to be efficiently manufactured while maintaining high quality standards.
Various changes and modifications may be made to the embodiments described and illustrated without departing from the present invention.
ae a..
e e
Claims (13)
1. A method of manufacturing a paper-faced plaster cornice including the steps of: a) drawing a paper-facing strip from a source; b) drawing the strip through a cutting head to form or ut one or more grooves or fold lines in the strip; c) drawing the paper strip through a shaping head to form a paper strip to the face profile desired; d) applying plaster to the rear face of the strip; e) passing the paper strip/plaster assembly through a die and along a mould to form the final overall shape of the cornice; and f) allowing the plaster to set. 9*9*
2. A method according to Claim 1 wherein: in step a plurality of cutting wheels in the cutter 999999 head cut respective grooves in the back of the paper strip so that it will fold in straight lines with little tension.
3. A method according to Claim 3 wherein: in step the shaping head has a moulded tapered section which is initially flat and progressively formed to the face shape at the other end.
4. A method according to Claim 3 wherein: in step during a subsidiary step a wetting 9 9* p 11 sponge applies a light film of water and additives to the pre-wet back of the paper to reduce the tension in the paper and make it easier to shape.
A method according to Claim 4 wherein: the paper strip is passed through a final shaper, in a step (c2) after the wetting step the paper strip being formed to the shape desired.
6. A method according to any one of Claims 1 to wherein: 10 in step the plaster is pumped in at a regulated speed via a mono pump (or other suitable pump).
7. A method according to any one of Claims 1 to 6 wherein: an accelerating liquid is added to the plaster just prior to filling, being mixed in a mixing head.
8. A method according to Claim 7 wherein: a skimmer box is provided in place to adjust for any slight overfill.
9. A method according to any one of Claims 1 to 8 wherein: after step there is a step (da) where the assembly passes a flap turner which holds the outside steps in the right position as the back flaps of the paper strip are turned over.
Millj il X~~ 12 A method according to Claim 9 wherein: preferably step (da) is followed by a step (db) where, in a gluing section where glue is applied to one side of the flaps before the flaps are engaged with the sides of the plaster core in step
11. A method according to Claim 10 wherein: the mould in step is coated with a non-slip material.
12. A method according to any one of Claims 1 to 11 So: wherein: the cornice is pulled along the moulds using an endless 10 cable system, where the cornice paper is held via a clamp and the clamp is hooked onto a cable which runs around spaced pulleys, one a ao of which is pulled via a variable speed winch.
13. A method according to any one of Claims 1 to 7 a wherein: 15 the wave cornice or any cornice with an area wide *°aenough to carry the cornice, a continuous belt system is used, the belt being a non-slip coated fibreglass belt puled along a mould and this pulls and carries the finished cornice, the belt being pulled via a variable speed motor and rollers.
AU35053/99A
1998-04-29
1999-06-15
Method of, and apparatus for, the manufacture of cornices
Ceased
AU761536B2
(en)
Priority Applications (1)
Application Number
Priority Date
Filing Date
Title
AU35053/99A
AU761536B2
(en)
1998-04-29
1999-06-15
Method of, and apparatus for, the manufacture of cornices
Applications Claiming Priority (3)
Application Number
Priority Date
Filing Date
Title
AUPP3236
1998-04-29
AUPP3236A
AUPP323698A0
(en)
1998-04-29
1998-04-29
Method of, and apparatus for, the manufacture of cornices
AU35053/99A
AU761536B2
(en)
1998-04-29
1999-06-15
Method of, and apparatus for, the manufacture of cornices
Publications (2)
Publication Number
Publication Date
AU3505399A
true
AU3505399A
(en)
2000-01-06
AU761536B2
AU761536B2
(en)
2003-06-05
Family
ID=25623050
Family Applications (1)
Application Number
Title
Priority Date
Filing Date
AU35053/99A
Ceased
AU761536B2
(en)
1998-04-29
1999-06-15
Method of, and apparatus for, the manufacture of cornices
Country Status (1)
Country
Link
AU
(1)
AU761536B2
(en)
Family Cites Families (1)
* Cited by examiner, † Cited by third party
Publication number
Priority date
Publication date
Assignee
Title
AU618161B2
(en)
*
1989-02-13
1991-12-12
Boral Australian Gypsum Limited
Manufacture of plaster cornice
1999
1999-06-15
AU
AU35053/99A
patent/AU761536B2/en
not_active
Ceased
Also Published As
Publication number
Publication date
AU761536B2
(en)
2003-06-05
Similar Documents
Publication
Publication Date
Title
US4793892A
(en)
1988-12-27
Apparatus for producing reinforced cementitious panel webs
MXPA03008000A
(en)
2004-10-15
Continuous method of making four-tapered edge gypsum board and the gypsum board made therefrom.
US7445738B2
(en)
2008-11-04
Multi-layer process and apparatus for producing high strength fiber-reinforced structural cementitious panels
US4187130A
(en)
1980-02-05
Method for producing shaped glass fiber reinforced gypsum articles
WO1999017913A1
(en)
1999-04-15
Method and apparatus for coating a decorative workpiece
US6206965B1
(en)
2001-03-27
Apparatus for coating a decorative workpiece
WO2013026335A1
(en)
2013-02-28
Tube with tube wall being of enhanced thermoplastic composite structure, strip, and complete-set production apparatus thereof
US4205408A
(en)
1980-06-03
Boat hull and method of forming same with fibrous stamp elements
US3177109A
(en)
1965-04-06
Fireproofed large celled polystyrene material and method therefor
AU761536B2
(en)
2003-06-05
Method of, and apparatus for, the manufacture of cornices
US6419773B1
(en)
2002-07-16
Drywall tape and compound applicator
CA2059007C
(en)
1996-05-14
Removable core for a shrinkable tubular sheath and method and apparatus for producing same
US20210115666A1
(en)
2021-04-22
Hinging Drywall Apparatus and Method
DE1704713A1
(en)
1971-05-27
Method and device for the production of pipes from foamed plastic material
NZ283299A
(en)
1997-05-26
Continuous mouldings; apparatus and method for production, continuous material web adhesively laminated about profiled core member, laminating roller details
GB2047781A
(en)
1980-12-03
Apparatus for producing composite insulated frame members
RU2794321C1
(en)
2023-04-17
Method and apparatus for making a section of a house from cardboard
CN213802132U
(en)
2021-07-27
Waterproofing membrane coiling mechanism convenient to decide
CN1208794A
(en)
1999-02-24
Prodn. process for rope wrapping cloth V belt group, and group cutting machine therefor
CN216506041U
(en)
2022-05-13
Device is cut in roll of thistle board
RU2034968C1
(en)
1995-05-10
Method of production of reinforced corrugated plates
JPS5561426A
(en)
1980-05-09
Manufacturing method of sheathing material for automatic sheathing machine for steel pipe
CN214652285U
(en)
2021-11-09
Stripping off device with adjustable strip machine is divided to coil stock
CN214163421U
(en)
2021-09-10
Cutting device for semi-cured concrete plates
CN214490759U
(en)
2021-10-26
Prepreg parting/joint cutting machine
Legal Events
Date
Code
Title
Description
2003-10-02
FGA
Letters patent sealed or granted (standard patent)
