GB1569055A - Creation of Inventions and Patents with Artificial Intelligence

GB1569055A – Sheet or signature feeder
– Google Patents

GB1569055A – Sheet or signature feeder
– Google Patents
Sheet or signature feeder

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Publication number
GB1569055A

GB1569055A
GB7015/78A
GB701578A
GB1569055A
GB 1569055 A
GB1569055 A
GB 1569055A
GB 7015/78 A
GB7015/78 A
GB 7015/78A
GB 701578 A
GB701578 A
GB 701578A
GB 1569055 A
GB1569055 A
GB 1569055A
Authority
GB
United Kingdom
Prior art keywords
sheets
gate
hopper
feed
stripper
Prior art date
1977-02-24
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)

Expired

Application number
GB7015/78A
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)

McCain Manufacturing Corp

MC CAIN Mfg CORP

Original Assignee
McCain Manufacturing Corp
MC CAIN Mfg CORP
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
1977-02-24
Filing date
1978-02-22
Publication date
1980-06-11

1978-02-22
Application filed by McCain Manufacturing Corp, MC CAIN Mfg CORP
filed
Critical
McCain Manufacturing Corp

1980-06-11
Publication of GB1569055A
publication
Critical
patent/GB1569055A/en

Status
Expired
legal-status
Critical
Current

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Classifications

B—PERFORMING OPERATIONS; TRANSPORTING

B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL

B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES

B65H1/00—Supports or magazines for piles from which articles are to be separated

B65H1/02—Supports or magazines for piles from which articles are to be separated adapted to support articles on edge

B65H1/025—Supports or magazines for piles from which articles are to be separated adapted to support articles on edge with controlled positively-acting mechanical devices for advancing the pile to present the articles to the separating device

B—PERFORMING OPERATIONS; TRANSPORTING

B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL

B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES

B65H29/00—Delivering or advancing articles from machines; Advancing articles to or into piles

B65H29/12—Delivering or advancing articles from machines; Advancing articles to or into piles by means of the nip between two, or between two sets of, moving tapes or bands or rollers

B65H29/14—Delivering or advancing articles from machines; Advancing articles to or into piles by means of the nip between two, or between two sets of, moving tapes or bands or rollers and introducing into a pile

B—PERFORMING OPERATIONS; TRANSPORTING

B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL

B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES

B65H3/00—Separating articles from piles

B65H3/08—Separating articles from piles using pneumatic force

B65H3/12—Suction bands, belts, or tables moving relatively to the pile

B65H3/124—Suction bands or belts

B—PERFORMING OPERATIONS; TRANSPORTING

B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL

B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES

B65H2301/00—Handling processes for sheets or webs

B65H2301/30—Orientation, displacement, position of the handled material

B65H2301/32—Orientation of handled material

B65H2301/321—Standing on edge

B—PERFORMING OPERATIONS; TRANSPORTING

B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL

B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES

B65H2301/00—Handling processes for sheets or webs

B65H2301/40—Type of handling process

B65H2301/42—Piling, depiling, handling piles

B65H2301/421—Forming a pile

B65H2301/4214—Forming a pile of articles on edge

B65H2301/42146—Forming a pile of articles on edge by introducing articles from above

B—PERFORMING OPERATIONS; TRANSPORTING

B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL

B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES

B65H2701/00—Handled material; Storage means

B65H2701/10—Handled articles or webs

B65H2701/19—Specific article or web

B65H2701/1932—Signatures, folded printed matter, newspapers or parts thereof and books

Description

PATENT SPECIFICATION ( 11)
1 569 055 ( 21) Application No 7015/78 ( 22) Filed 22 Feb 1978 ( 19) ( 31) Convention Application No 771 657 ( 32) Filed 24 Feb 1977 in ( 33) United States of America (US) ( 44) Complete Specification published 11 June 1980 ( 51) INT CL 3 B 65 H 3/08 5/24 3/12 5/02 ( 52) Index at acceptance B 8 R 412 415 473 671 ( 54) SHEET OR SIGNATURE FEEDER ( 71) We, MCCAIN MANUFACTURING CORPORATION, a corporation organised and existing under the laws of the state of Illinois, United States of America, residing at 6200 West 60th Street, Chicago, Illinois 60638, United States of America, do hereby declare the invention, for which we pray that a patent may be granted to us, and the method by which it is to be performed, to be particularly described in and by the following statement: –
This invention relates to a sheet feeder which is adapted in particular to transfer freshly printed signatures, received from the press room, to a supply hopper associated with binder equipment While the feeder may be used in the foregoing relation, it is not necessarily restricted to that particular use; it may also be used to feed signatures, or other sheet material, under any circumstance where it has heretofore been customary for an attendant, working at a sheet supply hopper, to joggle, fan or otherwise manipulate previously stacked sheets to loosen them Since the advantages of the present invention are perhaps best explained and perceived from the standpoint of press room activity, that scene will serve as well as any to explain features of utility.
Signatures (which are folded sheets to be assembled in a book) may be gathered and then bound in book form by a saddle binder such as disclosed in McCain’s U S patent No 3,087,721 The signatures are stacked in respective supply hoppers and are fed to a gathering “chain” moving past the hoppers, one signature being dropped atop another.
As many as fifty or more hoppers may be involved, each feeding a different signature for one book, or there may be only two active hoppers Equipment associated with the supply hopper itself may be controlled in unique ways: McCain’s U S Patent No.
3,565,422, 3,589,712 and 3,608,893.
As mentioned in McCain patent No.
3,589,712 it is customary for an attendant to keep the supply hoppers full with makeup additions It is necessary that the signatures be joggled, bent or otherwise manipulated by the attendant so they will not stick as the result of friction, static electricity and fresh ink.
Signature machines may be located in a bindery area near the press room where the signatures are printed, or perhaps in an adjacent building The printed matter, fresh from the press, is stacked in the press room (either bundled or not bundled) and delivered to the bindery by carts and the like where the aforementioned attendant takes over.
Time-and-motion studies reveal a wide spectrum of a sense of responsibility on the part of such attendants Some work is superior, some is slovenly; and even the best worker can get behind or err when trying to manipulate the stacked signatures as an incident to assuring loose association in the signature machine supply hoppers.
One study showed that machine stoppage was due to human error (as was suspected) and not attributable to machine failure Also, as much time, if not more, is required to loosen the sheets as to merely load the hopper.
According to the invention, there is provided apparatus which feeds sheets or signatures in a shingled formation and which causes them to slide on one another in the course of feeding, the apparatus including a supply station having a support for receiving the sheets stacked edgewise, means defining a feed gate having an opening at one end of the support into which sheets are fed one by one in use, a movable suction stripper located at one side of the gate and operable to take hold of the leading sheet of the stack by virtue of the stripper suction, means for moving the stripper while the leading sheet is held thereby, to cause the said sheet to be moved from the stack into the gate, said stripper then being operable to take hold of the next sheet in the stack and to feed it into the gate whereby the sheets are fed one by one into the gate in shingled formation from the supply station, and means on the opposite side of the gate from the stripper for advancing the shingled sheets to another station.
0 z 1,569,055 To increase productivity in the area involved (to eliminate error and careless work) it may Lho desired to loosen the sheets and automatically load a hopper, thereby elimiDating the time spent by an attendant in doing this Accordingly, apparatus embodying the invention can feed the sheets into a hopper at the said other station and concurrently loosen the sheets, by the means for advancing the shingled sheets from the gate to the said other station including feed means positioned at the gate to capture the sheets extracted from the stack, the feed means being supported and guided to form a bend around which the overlapped sheets are fed, and transfer means to transfer the overlapped, loosened sheets from the bend to the hopper.
An attendant is required to handle the press room product, when loading the sheets into the apparatus at its supply station This does require labor but of course no labor is required for the tasks which are eliminated In this connection, apparatus embodying the invention automatically extracts the sheets one by one from the stack at the supply station and maintains a constant uniform stream or flow of sheets which assures only one sheet (signature) at a time is extracted and fed in an over-lapping relation with the preceeding one This is accomplished by the action of the stripper, which may be an endless stripper belt; the stripper grips each successive sheet by suction and feeds it into the gate before taking a grip on the next sheet.
Signature sheets vary from the standpoint of strength, friction (high gloss vs newsprint) and dimension The conditions which produce a uniform stream for one kind of signature are not necessarily those for another We have found that by altering the condition of the supported stack at the supply station and by selecting the region of the sheet where the suction grip is applied by the stripper it is possible to handle a wide variety of signature quality.
The ability to devise one standard machine capable of accommodating various kinds of signatures, is extremely important because a book itself may vary as to signature quality A good example is a magazine which may have several kinds of so-called mailing inserts of a quality quite different from the remainder The preferred embodiment of the present invention which feeds one hopper may be adjusted to feed signatures of one quality while an adjacent one is adjusted for feeding another quality The preferred apparatus is so designed that it may be easily loaded at one end and adjusted to handle signatures of different dimension, both to vary the overlap and to vary the height from which signatures are dropped into the hopper after being bent (flexed) in the course of stream feeding.
It is advantageous to construct and orient the path of stream feeding such that the signatures in their flight to the hopper are flexed in different directions, resulting in enhanced sliding or jostling of the sheets to and fro upon one another to loosen them.
Apparatus embodying the invention preferably has means for transferring the overlapped articles in a stream to the hopper which include feed belts located above the hopper, a cantilever frame supporting the feed belts for a forward run toward the hopper, and the feed belts having a delivery bight from which the articles are fed to drop for instance flatwise into the hopper, means pivotally supporting the frame for up and down positional movement of the bight, and means to adjust the position of the bight thereby to vary the drop height of the articles into the hopper.
The present invention will now be described by way of example only with reference to the accompanying drawings, in which:
Figs 1 A and l B are side elevation views of the machine embodying the present invention taken on the lines l A 1 B-l A 1 B of Fig.
Fig 2 is an end elevation of the machine; Fig 3 is a fragmentary plan view of a 95 supply station of the machine, taken on the line 3-3 of Fig 1 B; Fig 4 is a fragmentary plan view, partly broken away, showing features of a hopper of the machine, taken on the line 4-4 of 100 Fig 1 A; Fig 5 is a detail view of a gate and first feed bend of the machine; Fig 6 is an enlarged view of the gate and feed bend, showing the manner in which 105 overlap is achieved; Fig 7 is a detail view showing a second feed bend and the way in which the hopper is loaded; Fig 8 is a fragmentary assembly view 110 of a manifold and juxtaposed stop plate, on the line 8-8 of Fig 9; Fig 9 is a sectional view of the manifold, stop plate and a stripper belt, on the line 9-9 of Fig 10; 115 Fig 10 is a fragmentary assembly view of the manifold, stop plate and one of the stripper belts of the machine in valve-on position, Fig l OA is a view similar to Fig 10 but 120 in valve-off position; Fig 11 is a side elevation at the supply station; showing details of a loader; Fig 12 is a plan view on the line 12-12 of Fig 11 125 General Description
The machine of the present invention is adapted to transfer signatures from a supply 1,569,055 station 30, Fig 1 B, to a delivery station 31 characterized by a hopper 32, Fig IA The signatures will be stacked on edge at the supply station as shown in Fig 5 The signatures are extracted one by one at the supply station and are fed in overlapped relation (Fig 6) through a gate 34, Fig 5.
Shortly after being extracted and moved through the gate, the overlapped signatures are turned around a first bend 36, Fig 6, and are then elevated in overlapped relation, by means of transfer belts, to a second bend 38, Fig 7.
Forward of the second bend, Fig 7, the overlapped signatures move forward in a substantially horizontal path and are eventually dropped into the hopper 32 as shown in Fig 7.
Once the machine is in operation there is a continuous stream of overlapped sheets extending from the gate 34, around the first bend, upwards to the second bend and forward to the delivery station 31, where the signatures are dropped one by one into the supply hopper.
A loader 40, Fig 11, may be utilized to move bundles of signatures, received from the press room, from floor level to the level of the supply station.
The disclosure to follow will be addressed, successively, to the manner in which the signatures are fed through the gate, the manner in which the signatures are thereafter flexed, the way the hopper is loaded, and finally the means used to load the supply station and to enable the supply station to be adjusted for handling signatures of variant sizes and quality.
Gating the Signatures The gate 34 at the front of the supply station 30, Fig l B, is defined by the separation between a downwardly inclined guide plate 41 and a substantially upright stop plate 42 The signatures to be fed through the gate are stacked in the supply station edgewise with the backbone, BK (the fold in the signature) downward, as shown in Fig 6 Usually signatures are folded offcenter resulting in an extended edge known as the “lap margin”, identified by reference character LM, Fig 6 This aids in following the path of the signatures as will be seen.
The forwardmost signatures in the supply stack are extracted successively and fed into the gate in a manner shortly to be explained.
As this occurs, the backbone of the signature, in leading position, is clamped between opposed pairs of feed belts 44 and 46, Fig.
2 The feed belts 46 are also shown in Fig.
IB.
The signatures are extracted by endless stripper belts 48 which are effective to apply suction to the face of the leading signature in the supply stack leaning against the stop 65 plate 42.
The stop plate 42, as shown in Figs l B and 2, is supported by and between a pair of side plates 50 which in turn are supported by a pair of upright support members 52 70 extending upward from the bed of the machine 54 which is floor mounted.
The feed belts 44, of which there are two, and the two stripper belts 48 as well, are driven by wheels or discs 56, Fig l B sup 75 ported on an axle 58 driven by a chain 142.
The stripper belts 48, as shown in Figs.
2 and 10, are juxtaposed on and in contact with the stop plate 42 The stripper belts 80 are provided with large openings 62, Fig.
10, and the stop plate 42 is formed with smaller openings 64 as best shown in Figs.
8 and 9.
A manifold 76 is located at the back of 85 the stop plate, Figs l B and 9 The manifold is constructed in a simple fashion, comprising a flat plate 80 spaced from the back of the stop plate by a rectangular seal 82 having a large recess 84 which spans a substan 90 tial area at the back of the stop plate as best shown in Fig 2 The seal 82 assures that negative pressure is maintained within recess 84.
The openings 64 in the stop plate are in 95 repeated rows spread over an area of predetermined large extent behind each of the two stripper belts The openings 62 in the stripper belts have the same center-to-center spacing as the stop plate openings but are 100 of much larger diameter as already noted.
Fig 10.
The stripper belts 48 traverse the stop plate top-to-bottom and in doing so constantly disclose (Fig 10) and close (Fig 105 1 OA) the stop plate openings Consequently, suction is repeatedly established and disestablished at the face of the stripper belts opposed to the supply stack When vacuum is established, the front-most signature (sig 110 nature No 2, Fig 7) is pulled downward accordingly as the stripper belt openings 62 communicate suction thereto in the course of this downward increment of movement, advancing the signature into the gate 34 115 During the preceding increment, the stripper belts feed signature No 1 into the gate and during the following increment signature No.
2 will be grabbed by suction, extracted and advanced through the gate 120 The manifold 76 is vertically adjustable.
To this end, as shown in Fig 2, the manifold plate 78 at one end may be mounted on a guide 86 and held in a predetermined position by a lock stud operated by a handle 125 88 This is so in order that a signature may be grabbed higher or lower, which also determines how much signature overlap prevails in the gate and subsequently as well.
1,569,055 This can be visualized from Fig 6 where it can be seen that by moving the manifold upward the vacuum grab on contact will be higher on the sheet and the overlap less, whilst by lowering the manifold downward the contact will be lower on the sheet and the overlap greater The position of the manifold will vary accordingly as the signatures are more, or less, flexible and whether they are long or short By the same token, more or less vacuum may be required.
Vacuum is communicated from a source of negative atmospheric pressure (not shown) to a hose 86, Fig 9, fastened to a fitting 88 threadedly mounted in the manifold plate 80.
It has already been mentioned the stripper belts 48 and feed belts 44 are mounted on driven co-axial wheels and that the belts 44 are opposed to another set of belts 46 Belts 44 and 46 are so arranged as to converge to form a bight immediately beneath the gate 34 Consequently as a signature is extracted and moved into the gate it is at the same time delivered to the bight of the feed belts 44 and 46.
Flexing The Signatiures; The Chain Drive The signatures which are trapped in the bight between the feed belts 44 and 46 are overlapped, just as they were overlapped in the course of movement into the gate 34, Fig 6 The feed belts 46 are driven by virtue of being in contact with the wheels 56 and indeed the amount of contact between the feed belts 46 and the wheels 56 is nearly 1800 as can be seen in Fig l B, maintained by appropriately oriented guide rollers as and 91 around which the feed belts 46 are played Thus the overlapped signatures trapped between the belts 44 and 46 are turned approximately 1800 after being extracted and in doina so are flexed and slid on one another which accounts for eliminating conditions which might cause the signatures to stick to one another.
The feed belts 46, Fig 1 B, are of endless form and have a relatively short run In comparison the feed belts 44 have an exceptionally long run in that they are guided and supported to extend from the driven wheels 56 upward past a guide roller 92, Fig l B, past similar guide rollers 93, Fig.
1 A, from thence over a pair of spaced driven wheels as 96, are reversed around guide rollers 98, then through a pair of tensioning rollers 99, Fig 1 A, whereafter the feed belts 44 are re-aligned to traverse the stop plate by means of tensioning rollers 100, Fig 1 B. There are cooperating transfer belts opposed to the belts 44 Thus, as shown in Fig 7, endless belts 102 are in contact with the wheels 96 extend forwardly and around a reversing wheel 104 and then are directed downwardly by a guide roller 106 to meet the guide rollers 91 where they are reversed for the return or upward flight, being guided by the same rollers which guide the belts 44.
Thus, after the extracted signatures are turned around the wheels 56 they are confined in the bight between the opposed belts 44 and 102 and are transferred upward to the driven wheels 96 where they are once again turned, approximately 900, resulting in more bending and mutual sliding of the signatures one upon another.
A chain drive is employed to drive wheels 56 and 96 To this end a main driving gear 120, Fig 1 A, is driven through a normally engaged clutch 122 in turn coupled to a gear reducer 124 driven by a motor assembly 126.
Clutch 122 is of known form and may be disengaged by energizing a solenoid, not shown.
Gear 120 is meshed with a larger gear 130 which drives two co-axial sprockets 132 and 134 Sprocket 132 drives a chain 136 which drives a sprocket 138 secured to the shaft which supports wheels 96, thereby driving the latter This drive is transmitted to wheels 104 by a timing belt 140 so that wheels 104 are synchronized to the wreels 96 Sprocket 134 drives a chain 142 which in turn drives a sprocket 144 secured to shaft 58 which supports the wheels 56, Fig 1 B. Stream Feed; Loading the Hopper 32 It has already been mentioned that sliding occurs at the two bends around the wheels 56 and 96 and it will be recognized flexing 100 takes place, that is, a bend in one direction around the wheels 56 and a bend in the opposite direction around the wheels 96.
There is also considerable jostling of the signatures during their elevated travel from 105 wheel 56 upward to wheel 96 so that by the time the overlapped signatures are moved forward in the direction of the hopper 32 they are quite loose.
As shown in Fig 7 the signatures are 110 clamped between the belts 44 and 102 during forward travel to hopper 32, and of course the signatures are constantly clamped between feed belts from the time they enter gate 34 until they pass over wheel 104 Fig 115 7 During this time the overlap prevails so that during a normal run of the machine there is a tight, continuous stream of shingled sheets.
As shown in Figs 5 and 6 the signatures 120 are stacked in the supply hopper 30 with the lap margin LM uppermost and facing the stop plate 42 The backbone BK is always in leading position and in order that the stream movement can be readily visualized 125 the signatures are numbered in Figs 5, 6 and 7.
As the signatures are released and emerge from the bight between feed belts 44 and 102, Fig 7, they drop (backbone BK down 130 1,569,055 ward) on to a set of conveyor belts 150 which receive and advance the signatures forwardly until stopped by the front plate of the hopper 32 At this point, the forwardmost signature in hopper 32 is in position to be unloaded or delivered to a signature gathering chain, not shown As one signature is released at the bight between opposed rollers 104 and 98 (No 4, Fig 7) it is supported by the trailing signature (No 5) not yet fully released, in turn supported by the next trailing signature (No 6) which is also rear to being released.
Thus, with hopper 32 empty, it will be gradually filled following the first signature to drop, No 1, and the supply stack in hopper 32 will grow in a rearward direction.
To prevent the stack from interferring with free delivery of fresh signatures emerging from between rollers 98 and 104, means are afforded to disable the chain drive when hopper 32 is deemed full Specifically, a sensing means detects a full hopper, or hopper fulfillment, whereupon clutch 122 is disengaged to prevent gear 120 from being driven.
Referring now to Fig 1 A, a sensing finger is attached at one end to the actuator of a normally closed switch 162 Switch 162 is in the circuit af the solenoid which disengages clutch 122 to disable the drive to the main driving gear 120.
When the stack in hopper 32 reaches rearward to sensing finger 160, it is shifted to open switch 162 to disengage clutch 122, interrupting the drive to chains 136 and 142; all motion ceases, which is to say there is no sheet movement, either through the gate 34 or into hopper 32, until hopper 32 has been unloaded sufficiently to allow the sensing finger 160 to restore to the position where switch 162 again closes to allow the clutch to engage, restoring the normal chain drive.
Since the top-to-bottom dimension of the sheets may vary from one run to the next, means are afforded to vary the drop height of the sheets into the hopper 32, Fig 1 A.
This is accomplished by supporting the forward run of the transfer belts 44 and 102 by a cantilever frame, allowing the delivery end of these belts, where rollers 104 are opposed to rollers 98, to be raised or lowered relative to the conveyor belts 150 To this end, a pair of laterally spaced support plates 166, Fig 2, extend upward from the bed of the machine and are used to support the bearings for shaft 168 which carries roller 96.
A pair of cantilever arms 170 are pivotally 61 supported co-axial with shaft 168 Shaft 172, Fig 1 A, which carries rollers 104, is journalled at the outboard or forward ends of arms 170 and the opposite ends 170 E extend rearward of the pivotal axis.
6 M Each arm 170, at the end 170 E, is provided with a lug 174, Fig 2, in which an adjustment screw 176 is rotatably mounted The threaded shaft of each screw is threadedly mounted in a nut 178 supported by an upwardly extending arm 180, in turn mounted to the frame of the machine By extending o)r shortening the screw relative to the nut, the arms 170 may be lowered or elevated, thereby altering the attitude of the forward feed path not only to accommodate signatures of different dimension for the best drop into hopper 32 but also to obtain optimum support of one signature behind another, Fig 7, as the signatures are fed to the conveyor belts 150.
The Supply Station The machine is loaded at the supply station 30, which is defined by a support plate 180, Fig 3, which slopes downwardly 85 in the direction of the gate 34 as shown in Fig l B Plate 180 is arranged generally horizontally considered transversely of its downward slope towards gate 34 Plate 180 is located between and supported by the frame 90 side plates 50 To vary the angle of inclination of support plate 180, the frame plates are adjustably mounted on the frame plate 52, Fig 1 B achieved by (four) adjustment slots 182 and clamps 184; shaft 58 is 95 the center about which plates 50 and 180 are adjustable.
The signatures at the supply station, supported on plate 180 in the manner shown in Fig 5, are confined between a pair of 100 vertical plates as 190, Figs l B and 3, each of which has a bottom flange with slots 194 and clamps 196 for lateral adjustment to.
neatly confine the signature therebetween.
An elongated leaf spring 198 is arranged on 105 the inside face of each plate 190 The leaf spring is secured in place at the aft end, the opposite end is free to flex and is engaged by an adjustment screw 199, whereby the spring may be relaxed (or flexed more) in 110 cooperation with the opposed spring (not shown) to produce a trimmed guide for steering the signatures for accurate parallelism with the stop plate 42.
Means are provided to advance the signa 115 ture supply toward the stop plate 42, such being manifest in a pair of endless feed tapes or belts 200 travelling lengthwise of the support plate 180 The tapes 200 are aligned with the tapes or belts 44, Fig 3, and are 120 played around idler rollers 201 and 201 A in the manner shown in Fig l B Tapes 200 are driven by rollers (not shown) in turn driven by a sprocket 202 and chain 203, Fig l B. Means are provided to vary the width of 125 the opening or gap into gate 34 This is accomplished by altering the longitudinal position of plate 180, Fig 1 B, which has a lug 204 secured at the under side which receives an adjustment screw 205 mounted 130 S 1,569,055 in a lug 206 which is carried by a fixed support plate 208 serving as a guide for plate 130.
If the opening leading to gate 34 is narrow, say only wide enough for one signature, then the amount of overlap or shingling will be at the maximum for a given position of the manifold 76 If the opening to the gate 34 is widened by retracting nut 24 by means of screw 205, then, as will be seen in Fig 6, it is possible for one or more signatures, behind the forwardmost one engaged by the suction belts, to drop downward in gate 34, each under its own weight until it is wedged, so there will be less overlap In other words, the greater the gap at gate 34, the less the shingle effect because if a signature is allowed to drop by its own weight before being picked up by suction this is the same as grabbing the signature higher by vacuum which, as already explained, results in less overlap Therefore, the amount of overlap can be determined by adjusting both the manifold and the plate 180.
Any final trimming for the best feed can be accomplished by adjusting the guide 41, Fig 3, by loosening screws 415.
Bundle Loading Means for loading bundles of signatures, which are quite heavy, is shown in Figs 11 and 12 which is on a slightly enlarged scale compared to Fig 1 B. It was mentioned above that there are idlers 201 A, Fig l B, for the feed tapes 200.
These idlers are shown in Figs 11 and 12 as rotatably supported on a cross shaft 220 extending between and supported by lugs 222 attached to the side plates 50.
The bundle loader comprises a frame 223 having a cross arm 224 and a pair of spaced parallel arms 226 extending rearwardly therefrom The arms 226 are spaced by braces 228 and 230 The cross arm 224 is secured to a pair of brackets 232 pivotally mounted in the cross shaft 220 so that the frame may be swung up and down on shaft 220.
Shaft 220 houses a driven shaft 238, Fig.
11, having a sprocket (not shown) driven by a chain 240 in turn driven by a sprocket (not shown) coaxial with sprocket 202, Fig.
IB, for driving a pair of feed tapes 242 supported on frame 223 Thus, when frame 223 is in the elevated position shown in Figs 11 and 12 signatures may be advanced forwardly to the feed tapes travelling on support plate 180.
The bundle loader is held and latched in lhe elevated position in a manner to be described but it may first be mentioned that by lowering frame 223, substantially to a right angle position as viewed in Fig 11, a bundle of signatures may be tipped from a truck to lie against the frame 223 whereafter the frame may be elevated manually by a pair of handles 246 secured to the free end of the frame A stop 248 serves as a rest for the signatures being raised.
The frame 223 is held in its elevated position by an extended arm 252 which may be 70 collapsed to drop the frame To this end arm 252 at its upper end, Fig 11, is in effect fastened to the frame 223 and at its lower end is locked by a pivotally mountedlatch mechanism 255 such that by releasing 75 the latch arm 252 can be extended through the housing 256 of the latch mechanism; the housing swings clockwise as viewed in Fig.
11 to allow this.
A hollow shaft 258 is pivotally supported 80 by a pair of brackets 262 depending from frame 223 Rod 252 is extended through shaft 258 and has a ball bearing thrust collar 264 pinned thereto to engage an opposed ball bearing thrust collar secured 85 to shaft 258 so that rod 252 may be easily turned (for reasons to be explained) in spite of the weight imposed thereon.
The latch mechanism housing 256 is pivotally mounted in a pair of stub shafts 266 90 supported by a pair of arms 268 secured to the bed of the machine Arm 252 is extended through an opening in housing 256.
Arm 252 has a flat notch NI milled therein, Fig 11, intermediate its length and 95 has a second notch N 2 at the lower end.
These notches are latch notches Thus, a latch lever 270 is pinned to a shaft 272 rotatably mounted in housing 256 and the end thereof opposite latch lever 270 is pro 100 vided with a ball bearing thrust collar 273 engaged with a like collar at the corresponding end of housing 256 to take the thrust from arm 252.
Latch lever 270 has a latch finger 274, 105 Fig 11, engaged in notch N 2, held there by a spring 276 Spring 276 is anchored at one end to a stud 278 on a plate 280 secured to the top side of housing 256 as shown in Fig 12 The opposite end of the spring is 110 anchored on a stud 282 attached to the latch lever, holding the latch finger in latching position.
By turning arm 252, the notch N 2 is displaced from the latch finger, allowing the 115 frame to be lowered, compressing a return spring 284 coiled about arm 252 Rotation of arm 252 is accomplished by turning handle 286, normally located in an index position by a spring 288 acting between a stud 292 120 on the frame 223 and a like stud on collar 264 The index position is maintained by a stop pin 296 in position to engage an opposed stop pin 298 fixed to collar 264.
The loading platform need not always be 125 used in the loading mode, that is, by lowering it to receive a bundle of signatures It will be so used, however, in nearly all instances where the signatures are wire bound in a bundle and in those instances the feed 130 6 _ 1,569,055 tapes 242 will be actuated to feed signatures from loading frame 223 forwardly to the in-feed tapes 200 In other instances, it may te used as a surface on which to “jog” hand-loaded signatures.
It will be seen from the foregoing signatures fresh from the printing press are first stacked edgewise on the in-feed tapes 200 or on the tapes 242 associated with the loading frame 223 To loosen the signatures, that is, to obviate conditions causing the signatures to stick to one another, the signatures are first shingled by being fed in an overlapped relation through gate 34, Fig l B, which causes the sheets to slide on one another The extent of overlap may be varied in the manner explained, either by varying the point where suction is applied to the signature or by varying the gate opening or by both Thereafter, a continuous shingled stream prevails, Figs 6 and 7, and this stream is bent, and its signatures flexed, twice to assure the desired looseness is attained before the signatures are cascaded off the left end of frame 170, Fig 1 A, to drop one by one into the delivery hopper where they are once again stacked edgewise incidental to delivery onto the gathering chain, not shown.
The sheets (signatures) need not be dropped edgewise into the hopper, Fig 7, but could be dropped or cascaded flat, one atop another, especially where the hopper supplies a flat or side gatherer, such as the gatherers shown in United States Patent Nos.
3,522,943 and 2,711,896 Also, the signatures during transit need not necessarily be bent or flexed precisely in the manner herein disclosed, but may be bent more or less; indeed, during transit, the signatures may be “bent” at an angle less than 900, once or more than once, and they may also be twisted during forward movement.
A perforated stripper belt of endless form is preferred, feeding the signatures downward, but the belt could feed upwards just as well as long as the overlap is attained.
An endless belt is the preferred stripper device operating on the vacuum principle within the context of the embodiment shown in the drawing where an adjustable manifold is used to “position” the application of the acuum relative to the vertical dimension of the stack of sheets and thereby determine the amount of overlap which prevails as the sheets move into the gate However, the same principle could be applied by means of a stripper in the form of a perforated plate or pad which has an adjustable stroke and reciprocates repeatedly to reposition the stripper rather than this being accomplished repetitiously by an endless belt (as shown) following a closed path adjacent the stack of signatures By the same token, the signature stripper, operating on a vacuum feed principle, could be presented by one or more perforated vacuum discs combined with rotary valves.
Divided out of this application is application No 45784/78 (Serial No 1,569,056) which claims the cantilevered transfer mechanism described above and illustrated in the accompanying Figs 1 A, 4 and 7.

Claims (23)

WHAT WE CLAIM IS 75

1 Apparatus which feeds sheets or signatures in a shingled formation and which causes them to slide on one another in the course of feeding, the apparatus including a supply station having a support for receiv 80 ing the sheets stacked edgewise, means defining a feed gate having an opening at one end of the support into which sheets are fed one by one in use, a movable suction stripper located at one side of the gate and 85 operable to take hold of the leading sheet of the stack by virtue of the stripper suction, means for moving the stripper while the leading sheet is held thereby, to cause the said sheet to be moved from the stack into 90 the gate, said stripper then being operable to take hold of the next sheet in the stack and to feed it into the gate whereby the sheets are fed one by one into the gate in shingled formation from the supply station,
95 and means on the opposite side of the gate from the stripper for advancing the shingled sheets to another station.

2 Apparatus according to claim 1, wherein the stripper is continuously or re 100 petitively moved by the stripper moving means, and means is provided for repetitively establishing and dis-establishing communication between the stripper and a source of negative pressure to enable the stripper 105 to take hold of and move successive leading sheets into the gate.

3 Apparatus according to claim 1 or claim 2, including means to vary the point where the suction is applied to the leading 110 sheet of the stack, to vary the amount of shingle overlap as sheets are fed into the gate.

4 Apparatus according to claim 1, 2 or 3, having means to vary the size of the gate 115 opening.

Apparatus according to claim 4, wherein the size of the gate opening is varied by adjustment of the said support.

6 Apparatus according to any of claims 120 1 to 5, wherein the stripper is a perforated movable belt positioned to traverse both a source of negative pressure and the stack of sheets so as to engage the leading sheet thereof, the belt having repeating spaced 125 rows of openings, which rows are successively presented both to the negative pressure source and to the current leading sheet, and the arrangement is such that a suction grip is exerted on the current leading sheet 130 1,569,055 by the moving belt which extracts the sheet and moves it into the gate whereupon the belt grips the next leading sheet and moves into the gate, successive leading sheets being fed by the belt into the gate in overlapped relation.

7 Apparatus according to any of claims 1 to 6 for loading a hopper at the said other station and for concurrently loosening the sheets, the means for advancing the shingled sheets from the gate to the said other station including feed means positioned at the gate to capture the sheets extracted from the stack, the feed means being supported and guided to form a bend around which the overlapped sheets are fed, and transfer means to transfer the overlapped, loosened sheets from the bend to the hopper.

8 Apparatus according to claim 7, wherein the feed means comprises belts.

9 Apparatus according to claim 7 when dependent on claim 6, wherein the feed means, the transfer means and the stripper are all endless belts.

10 Apparatus according to claim 7, 8 or 9, wherein the transfer means extends from the said bend and is so guided as to turn the overlapped sheets around a second bend before delivering the sheets to the hopper.

11 Apparatus according to claim 10, wherein the hopper is located at a lower level than the second bend and wherein the transfer means are arranged to drop the sheets one by one into the hopper.

12 Apparatus according to claim 11, wherein the hopper includes means for advancing the sheets to an unloading position and wherein the transfer means are arranged to drop the sheets one by one thereon.

13 Apparatus according to claim 12, wherein the transfer means, beyond the second bend, are supported in a frame for advancing the sheets in a substantially horizontal path toward the hopper, and the frame has adjustable means for enabling the attitude of the said path to be varied so that the drop height of the sheets into the hopper may be varied.

14 Apparatus according to claim 13, wherein the frame is cantilevered over the hopper and is adjustable up and down with respect thereto.

15 Apparatus according to any of claims 7 to 14 having a drive means including a clutch, and means to sense a full hopper and to disengage the clutch as an incident to hopper fulfilment.

16 Apparatus according to any of the preceding claims, which includes a stop plate located adjacent the supply station support and coacting therewith to define the feed gate which is downwardly opening, the stop plate having a manifold adapted for 65 connexion to a source of negative pressure and for communication with the suction stripper.

17 Apparatus according to claim 16, wherein the stop plate is provided with 70 openings in spaced rows, the manifold communicating therewith and the manifold being adjustable to communicate with a selected row of openings.

18 Apparatus according to any of claims 75 1 to 17, wherein the supply station support means is tilted downwardly toward the gate and is adjustable to vary the tilt.

19 Apparatus according to any of claims 1 to 18, having a loading bed pivotally 80 attached to the supply station support and having an elevated position, extending rearwardly of the support to extend the plane of the support rearwardly of the feed gate, latch means to hold the bed in the said 85 elevated position, and means to release the latch to lower the bed either to an out-ofthe-way position or a loading position.

Apparatus according to any of claims 1 to 19, having transfer means for transfer 90 ring the overlapped or shingled sheets in a stream to the hopper, and including feed belts located above the hopper, a cantilever frame supporting the feed belts for a forward run toward the hopper, and the feed 95 belts having a delivery bight from which the sheets are fed to drop for instance flatwise into the hopper, means pivotally supporting the frame for up and down positional movement of the bight, and means to 100 adjust the position of the bight thereby to vary the drop height of the sheets into the hopper.

21 Apparatus according to claim 20, in which there are feed tapes at the bottom of 105 the supply hopper onto which the articles are dropped.

22 Apparatus according to claim 21, in which the adjusted position of the cantilever frame is such that as a leading article drops 110 onto the feed tapes it is supported by a trailing signature still in the bight.

23 Apparatus for feeding sheet articles from a supply station to a receiving station, substantially as herein described with ref 115 erence to and as shown in the accompanying drawings.
For the Applicants, GRAHAM WATT & CO, Chartered Patent Agents, 3, Gray’s Inn Square, London, WC 1 R 5 AH.
Printed for Her Majesty’s Stationery Office by Burgess & Son (Abingdon), Ltd -1980.
Published at The Patent Office, 25 Southampton Buildings, London, WC 2 A l AY from which copies may be obtained.

GB7015/78A
1977-02-24
1978-02-22
Sheet or signature feeder

Expired

GB1569055A
(en)

Applications Claiming Priority (1)

Application Number
Priority Date
Filing Date
Title

US05/771,657

US4177982A
(en)

1977-02-24
1977-02-24
Sheet feeders

Publications (1)

Publication Number
Publication Date

GB1569055A
true

GB1569055A
(en)

1980-06-11

Family
ID=25092550
Family Applications (2)

Application Number
Title
Priority Date
Filing Date

GB7015/78A
Expired

GB1569055A
(en)

1977-02-24
1978-02-22
Sheet or signature feeder

GB45784/78A
Expired

GB1569056A
(en)

1977-02-24
1978-02-22
Transfer mechanism for handling a stream of overlapping articles

Family Applications After (1)

Application Number
Title
Priority Date
Filing Date

GB45784/78A
Expired

GB1569056A
(en)

1977-02-24
1978-02-22
Transfer mechanism for handling a stream of overlapping articles

Country Status (7)

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Link

US
(1)

US4177982A
(en)

JP
(2)

JPS53106225A
(en)

CH
(2)

CH625185A5
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DE
(1)

DE2806218A1
(en)

FR
(1)

FR2381702A1
(en)

GB
(2)

GB1569055A
(en)

IT
(1)

IT1101813B
(en)

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US
US05/771,657
patent/US4177982A/en
not_active
Expired – Lifetime

1977-11-04
JP
JP13242777A
patent/JPS53106225A/en
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Granted

1978

1978-02-14
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patent/DE2806218A1/en
active
Granted

1978-02-16
FR
FR7804442A
patent/FR2381702A1/en
active
Granted

1978-02-22
IT
IT48148/78A
patent/IT1101813B/en
active

1978-02-22
GB
GB7015/78A
patent/GB1569055A/en
not_active
Expired

1978-02-22
GB
GB45784/78A
patent/GB1569056A/en
not_active
Expired

1978-02-23
CH
CH199478A
patent/CH625185A5/de
not_active
IP Right Cessation

1981

1981-04-21
CH
CH260381A
patent/CH627711A5/en
not_active
IP Right Cessation

1981-11-20
JP
JP56185607A
patent/JPS57141349A/en
active
Pending

Also Published As

Publication number
Publication date

JPS5551816B2
(en)

1980-12-26

GB1569056A
(en)

1980-06-11

IT7848148D0
(en)

1978-02-22

DE2806218C2
(en)

1989-09-21

CH627711A5
(en)

1982-01-29

FR2381702B1
(en)

1984-01-27

JPS57141349A
(en)

1982-09-01

IT1101813B
(en)

1985-10-07

US4177982A
(en)

1979-12-11

DE2806218A1
(en)

1978-08-31

JPS53106225A
(en)

1978-09-16

CH625185A5
(en)

1981-09-15

FR2381702A1
(en)

1978-09-22

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