GB2031036A – Liquid Treatment of Metal Strip
– Google Patents
GB2031036A – Liquid Treatment of Metal Strip
– Google Patents
Liquid Treatment of Metal Strip
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Publication number
GB2031036A
GB2031036A
GB7907184A
GB7907184A
GB2031036A
GB 2031036 A
GB2031036 A
GB 2031036A
GB 7907184 A
GB7907184 A
GB 7907184A
GB 7907184 A
GB7907184 A
GB 7907184A
GB 2031036 A
GB2031036 A
GB 2031036A
Authority
GB
United Kingdom
Prior art keywords
web
liquid
nozzles
travelling
chamber
Prior art date
1978-10-10
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
GB7907184A
Other versions
GB2031036B
(en
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Midland Ross Corp
Original Assignee
Midland Ross Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
1978-10-10
Filing date
1979-03-01
Publication date
1980-04-16
1979-03-01
Application filed by Midland Ross Corp
filed
Critical
Midland Ross Corp
1980-04-16
Publication of GB2031036A
publication
Critical
patent/GB2031036A/en
1982-11-03
Application granted
granted
Critical
1982-11-03
Publication of GB2031036B
publication
Critical
patent/GB2031036B/en
Status
Expired
legal-status
Critical
Current
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Classifications
B—PERFORMING OPERATIONS; TRANSPORTING
B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
A—HUMAN NECESSITIES
A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
A61L9/00—Disinfection, sterilisation or deodorisation of air
A61L9/01—Deodorant compositions
B—PERFORMING OPERATIONS; TRANSPORTING
B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 – B05C9/00
B05C11/11—Vats or other containers for liquids or other fluent materials
B05C11/115—Sealing means for work inlet or outlet
B—PERFORMING OPERATIONS; TRANSPORTING
B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
B05C3/00—Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material
B05C3/02—Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material the work being immersed in the liquid or other fluent material
B05C3/12—Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material the work being immersed in the liquid or other fluent material for treating work of indefinite length
B05C3/125—Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material the work being immersed in the liquid or other fluent material for treating work of indefinite length the work being a web, band, strip or the like
C—CHEMISTRY; METALLURGY
C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
C23G—CLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
C23G3/00—Apparatus for cleaning or pickling metallic material
C23G3/02—Apparatus for cleaning or pickling metallic material for cleaning wires, strips, filaments continuously
C23G3/024—Apparatus for cleaning or pickling metallic material for cleaning wires, strips, filaments continuously by a combination of dipping and spraying
C—CHEMISTRY; METALLURGY
C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
C23G—CLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
C23G3/00—Apparatus for cleaning or pickling metallic material
C23G3/02—Apparatus for cleaning or pickling metallic material for cleaning wires, strips, filaments continuously
C23G3/025—Details of the apparatus, e.g. linings or sealing means
C23G3/026—Details of the apparatus, e.g. linings or sealing means for guiding the objects
Abstract
An apparatus for the liquid- treatment of a metal strip without the aid of conventional support and squeeze rollers used for contacting and guiding the strip, thus preventing carryover of liquid between the treatment tanks of the apparatus comprises successive treatment tanks 7, 8 having horizontally elongate chambers 11 with two rows of oppositely disposed and horizontally aligned nozzles 20, 21, between which the metal strip 6 travels on a liquid bed that is created by the nozzles which direct streams of liquid under pressure,, against the strip at angles that are less than 90 DEG relative to the plane in which the strip travels. A liquid seal 35 and conventional blowoff device 44, 45 are utilized at each opening through which the strip enters and exits the chambers, as a means of maintaining the liquid within the chamber and preventing it from being carried away by the travelling strip into an adjacent chamber.
Description
SPECIFICATION
An Apparatus Used in the Treatment of a
Continuous Strip of Metal
The invention has a broad application in the treatment of a travelling web, but is especially useful in the treatment of a sheet of metal such as steel or aluminum. The term “treatment” as used herein and in the claims, has reference to any process where a continuous web, such as a sheet of metal, is contacted by a liquid or gas as it moves in a generally horizontal pathway through an enclosed chamber. For example, the treatment of a travelling web includes the cleaning of the web by washing and rinsing, or any other suitable preparation of the web for any subsequent coating, drying, or laminating of the web, or the subsequent operations themselves.
Systems presently on the market for cleaning a sheet of metal or otherwise preparing it for subsequent treatment, such as coating etc., normally employ squeeze rollers between the various treatment tanks for removing excess liquid from the travelling metal sheet so that liquid won’t be carried from tank to tank to contaminate or dilute the various liquid solutions being used in the different tanks. However, these rollers become nicked, gouged and otherwise damaged by the sheet of metal to a point where they become ineffective in preventing the travelling metal sheet from carrying liquid between tanks. Such systems also use support rollers that are positioned within the tanks for contacting the travelling metal sheet and guiding it through the bath of liquid used in the treatment of the metal sheet.These support rollers are highly susceptible to rotating slower than the correlated linear speed at which the sheet of metal travels over the rollers to cause slippage between the rollers and sheet of metal and consequent marring of the surfaces of the sheet of metal. Thus, the elimination of these two types of rollers would be highly beneficial in the treatment of a sheet of metal.
Sprays are generally used above and below the travelling metal sheet to direct liquid against the adjacent planar surfaces of the metal sheet. The liquid from the sprays contact the metal-sheet at angles which are substantially 900 to the plane of the travelling metal sheet. It can be appreciated that the use of such sprays in conjunction with a horizontally travelling metal sheet, generallyproduces an uneven treatment of the upper and lower surfaces of the travelling metal sheet. For example, a liquid impinged against the top side or upper surface of the metal sheet can form into pools or puddles of liquid which interfere with the impingement upon the surface of liquid from succeeding sprays. In essence, top side of the metal sheet is usually subjected to a bath or soak process.The opposite is true regarding the processing of the bottom side or lower surface of the travelling metal sheet, where gravity causes the immediate withdrawal of the liquid directed against the bottom side by the sprays located below the travelling metal sheet. In essence, the bottom side of the metal sheet is usually subjected to a spray and drip process. Thus, the
opposing surfaces of the travelling metal sheet are exposed to different processing conditions which usually produces non-uniform treatment of the opposing surfaces of the travelling metal sheet.
U.S. Patent 3,328,997 discloses the use of
floatation-type nozzles for impinging cleaning liquid against a travelling web. However, the particular apparatus of this patent utilizes-in the liquid bath, a number of support rollers which, as previously indicated, can have a deleterious affect upon the treatment of the metal within the bath.
The invention is directed to an improved apparatus for the treatment of a travelling web in a liquid bath.
According to the invention there is provided apparatus for use in treating a travelling web comprising at least one tank having a horizontally elongated chamber with an opening at each end for entry and exit of the web, and is characterised in that the chamber contains at least an upper and a lower row of nozzles, each of which is elongated in a direction normal to the travel of the web, arranged so that in use the web can pass between the rows, each of the nozzles having an elongated slot confronting the web and which has a slot length substantially equal to the web width, the nozzle being constructed to direct a turbulent stream of liquid from the slot towards the web at an acute angle thereto and in a direction opposed to the direction of travel of the web.
A unique liquid seal in the form of a pair of oppositely disposed, similar liquid nozzles, is utilized at the entrance and exit openings of the chamber in combination with air blowoff devices for sealing the openings to prevent the escape of liquid from the chamber into the chamber of an adjacent tank where such liquid could have a harmful affect upon the process being carried on in that particular tank.
Another aspect of the invention is the provision between adjacent nozzles in the chamber of a turbulator which is simply a nozzle that directs a high pressure jet of liquid directly against the travelling metal sheet at an angle of substantially 900, to clash with the highly turbulent flow of liquid produced by the nozzles and create even greater turbulence adjacent the surfaces of the travelling metal sheet.
The successive streams of liquid, as they angularly contact the metal sheet in a counter direction at angles substantially less than 900, provides a unique scrubbing action that is normally not accomplished by the sprays of prior art devices and eliminates the need for auxiliary cleaning equipment, such as scrubbing brushes and other like paraphernalia. The result is an improvement in the quality of the treatment of the metal sheet and consequent reduction in the time required to properly treat the metal sheet.
The liquid seals and blowoff devices eliminate the need for squeeze rollers between adjacent treatment tanks and effectively control the carryover of liquid between adjacent tanks normally experienced when the squeeze rollers become nicked, gouged, or otherwise damaged beyond repair. Consequent contamination or dilution of the liquid of the various treatment tanks is minimized to eliminate the need for frequent replenishment of the liquid and periodic discharge from the tanks of the tainted or weakened liquid which can cause pollution of the drainage system in which such liquid is wasted.
Moreover, the need for guide rollers within the tanks is eliminated because of the liquid beds which are created within the tanks to support the metal sheet. Thus, many of the problems experienced with prior art devices are eliminated, or substantially reduced to where they are inconsequential.
The following description of the invention will be better understood by having reference to the accompanying drawing, wherein:
Figure 1 is a section taken longitudinally of two cleaning units or tanks which are made in accordance with the invention and schematically shown, in tandem;
Figure 2 is a section of one of the cleaning units, as viewed from the line 2-2 of Figure 1, certain controls of the unit being schematically shown;
Figure 3 is an enlarged section of the liquid seal and blowoff device for sealing the openings through which a travelling web enters and exits the chamber of each of the units; and
Figure 4 is a section of a portion of the cleaning unit of Figure 1, as viewed from the line 4-4 of
Figure 2.
With reference to Figures 1, 2 and 4, there is shown an apparatus 5 used in the treatment, e.g.
cleaning, of a travelling web such as a sheet 6 of metal, e.g. steel or aluminum. The apparatus 5, in this instance, comprises at least two adjacently disposed tanks 7, 8 in which the travelling metal sheet 6 is washed and rinsed, respectively. The metal sheet 6 is removed from a conventional lefoff 9 and transported in a substantially horizontal pathway successively through the wash tank 7 and rinse tank 8 from which the metal sheet 6 is removed onto a conventional windup or coiling device 10 which is driven or rotated by any suitable drive mechanism M.
The tanks 7, 8 each have a horizontally elongated, rectangularly shaped chamber 11 which is bounded by longitudinally extending sidewalls 12, 13, opposing endwalls 14, 15, and bottom 16. The chambers 11 are each centrally disposed within, and spaced from, the outer surrounding wails or shell 1 7 of each of the tanks 7, 8. The chambers 11 of adjacent tanks 7, 8 are spaced from each other and disposed end to end or, in tandem.
Two rows 18, 19 of oppositely disposed horizontally aligned similar, elongated floatationtype treatment nozzles 20, 21 are disposed in each of the chambers 11 and positioned to sandwich the travelling metal sheet 6 therebetween, the rows 18, 1 9 of nozzles 20, 21 of adjacent tanks 7, 8 being likewise horizontally aligned to maintain the travelling metal sheet 6 in a substantially horizontal pathway through both of the tanks 7, 8.
The treatment nozzles 20, 21, as best seen in
Figures 1,2 and 4, are parallel and normal to the direction in which the metal sheet 6 travels, and are at least coextensive with the lateral width W of the metal sheet 6. The nozzles 20, 21 are similar in design and, as best seen in Figure 4, are each comprised of an enclosed compartment 22, an inlet 23, through which liquid enters the compartment 22, a baffle 24 for uniform distributing of the liquid to a continuous slot 25 which is disposed in the surface or face 26 of the nozzles 20, 21 confronting the travelling metal sheet 6, and a deflector 27 which is disposed adjacent the slot 25 to direct a steady turbulent stream of liquid, under pressure from the slot 25 angularly against the travelling metal sheet 6 in a direction which is upstream or opposite the direction in which the metal sheet 6 travels past the nozzles 20, 21. Successive streams of cleaning or rinsing liquid, under pressure, are directed from the nozzles 20, 21 against the travelling metal sheet 6 at angles which are substantially less than 900 relative to the plane of the travelling metal sheet 6, i.e. at angles less than 450 and preferably in the range of from 100–300. Occasionally, a pair of opposing nozzles 28, 29 (Figure 4) may be provided with two parallel continuous slots and deflectors for directing two angularly opposed, intersecting streams of liquid against the metal sheet 6 to help stabilize movement of the metal sheet 6 in the horizontal pathway but, in most cases, it is more desirable to direct the streams of liquid in the same directions against the travelling metal strip 6 to form a highly turbulent flow of liquid adjacent and parallel the metal sheet 6 in an upstream or counter-flow direction.
Further agitation or turbulence for increased cleaning action can be provided by positioning a turbulator 30 between each pair of adjacent treatment nozzles 20 or 21. A turbulator 30 is simply an ordinary high pressure/low volume single outlet nozzle which extends transversely of the metal sheet 6 and is designed to direct a jet of liquid, under pressure, directly and not angularly against the travelling metal sheet 6, i.e. at an angle which is substantially 900 to the plane of the travelling metal sheet 6. The jets of liquid from the turbulators 30 break up or clash with the steady, turbulent flow of liquid from the treatment nozzles 20,21 to create even greater turbulence adjacent the travelling metal sheet 6.
Still further cleaning action can be provided by employing an abrasive cleaning material, such as silica, sand, or talcum, in the cleaning liquid which is circulated through the treatment nozzles 20, 21 and turbulators 30. The use of such abrasive cleaning solutions eliminates the need for brush scrubbers which are normally used in the early cleaning stages for removing rust and scale from a metal sheet 6 and reduces the time generally required for properly treating the metal sheet 6.
Because of the abrasive character of such material, it is best to construct the treatment nozzles 20, 21, turbulators 30 and any other nozzles through which the abrasive cleaning solution is circulated, of a durable, wear-resistant material which is compatible with the solution.
For example, ordinary steel nozzles can be lined with rubber, plastic, or any other appropriate material which is unaffected by the abrasiveness of the cleaning solution. The aforementioned nozzles should be composed of any suitable, durable and liquid resistant material when, for example, highly corrosive chemicals, acids, or harmful detergents are employed as a liquid in the treatment of the travelling web.
The tanks 7, 8 are filled with liquid to a level where the treatment nozzles 20, 21 and turbulators 30 are preferably submerged in the liquid bath in each of the chambers 11, although in certain types of treatment of the metal sheet 6, it may be more beneficial to maintain the level of the liquid below the vertically lowermost row 1 9 of treatment nozzles 21. The treatment nozzles 20, 21 and turbulators 30 are positioned sufficiently close to the travelling metal sheet 6 to provide a good scrubbing and cleaning of the metal even though they may be completely submerged in the liquid bath.The streams of liquid from the treatment nozzles 20, 21 are utilized for a two-fold purpose; namely, they provide a turbulent scrubbing action of the liquid against the adjacent opposing upper and lower surfaces 31, 32 of the travelling metal sheet 6, and they form a liquid bed on which the sheet e of metal is supported as it travels through the treatment chambers 11 of the two tanks 7, 8.
The end walls 14, 15 of each of the chambers 11 are provided with horizontally and laterally elongated openings 33, 34 that are horizontally aligned and through which the travelling metal sheet 6 enters and exits the chambers 11. A unique liquid seal 35, as best seen in Figure 3, is provided for sealing each one of the openings 33, 34 around the metal sheet 6 to prevent the escape of liquid from the tanks 6, 7 through the openings 33, 34. Conventional flap seals are inadequate, since the travelling metal sheet 6, especially the ragged spliced ends and edges of two overlapped sheets of metal, tears and eventually destroys them, thereby necessitating a complete shutdown of the process to replace the flap seals with new ones to prevent the mass escape of liquid from the tanks 7, 8.
The liquid seals 35 each comprise a pair of parallel, oppositely disposed elongated sealing nozzles 36, 37 which are similar in design to the treatment nozzles 20, 21 used in the washing and rinsing of the travelling metal strip 6. The sealing nozzles 36, 37 are likewise positioned crosswise of the travelling metal sheet 6 and sandwich the travelling metal sheet 6 therebetween adjacent the openings 33, 34. The sealing nozzles 36, 37 each have a longitudinally extending compartment 38 with an inlet 39 and conventional baffling 40 for uniformly distributing liquid, under pressure, from the compartment 38 through a continuous slot 41 disposed in the sheet confronting surface or face 42 of the nozzles 36, 37. A deflector 43 is adjacent each slot 41 for directing a continuous stream of liquid, under pressure, angularly against the travelling metal strip 6 in the direction of the chambers 11.
The streams of liquid from opposing pairs of sealing nozzles 36,37, converge toward the travelling metal sheet 6 in the direction of the chambers. 11 to form adjacent and parallel the surfaces 31,32 of the travelling metal sheet 6, a turbulent back flow of liquid into the chambers 11. The steady flow of liquid from the sealing nozzles 36, 37 is of sufficient mass and velocity to block the liquid attempting to escape the chambers 11 through the openings 33, 34 and to provide a liquid bed for supporting the travelling metal sheet 6 adjacent the end walls 14, 1 5 of the chambers 11. Thus, the liquid seals 35 serve a two-fold purpose and are especially designed to prevent the carryover of the liquid between adjacent treatment tanks which utilize different liquids whose mixture is undesirable.
A pair of conventional blowoff nozzles 44, 45 are provided outside and adjacent each of the openings 33, 34 of the end walls 14, 1 5 in further spaced relation from the chambers 11 and, like the sealing nozzles 36, 37 of the liquid seals 35, direct streams of air, under pressure, angularly against the travelling metal sheet 6 at angles substantially less than 900 to the plane of the travelling metal sheet 6 and in the direction of the chambers 11 to help prevent the escape of liquid from the chambers 11 and to provide a cushion of air to aid in the support of the travelling metal sheet 6 adjacent the end walls 14, 1 5. Any suitable blower or fan may be used to circulate air through the blowoff nozzles 44, 45. The liquid which is blown off the travelling metal sheet 6 and captured during the attempted escape is, as best seen in Figure 1, returned, by gravity, to a reserve or storage compartment 46 which is disposed in the lowermost portion of each of the tanks 7, 8 and from which the captured liquid can be recirculated to the treatment nozzles 20, 21, sealing nozzles 36, 37 and turbulators 30 by a conventional pump 47 (Figure 2) which can also be used to circulate fresh, unused liquid from a source of supply 48 to the compartment 46 or the chambers 11 via the nozzles 20, 21, 36, 37 and turbulators 30 until the treatment nozzles 20, 21 and turbulators 30 are submerged and the liquid overflows the chambers 11 into the lower storage compartment 46. In this manner, liquid used in the treatment of the metal sheet 6 is continuously circulated between the treatment chambers 11 and storage compartments 46.Drains 49, 50 are provided in each of the chambers 11 and lower compartments 46 to drain liquid from the tanks 7, 8. Circulation of liquid between the chambers 11 and storage compartments of each of the tanks 7, 8 can also be maintained by sizing the drain 41 of
the upper chamber 11 so that there will be a
constant flow of liquid between the chambers 11
and storage compartments 46 when the drain 49
is left open.
The liquid seals 35 and blowoff nozzles 44, 45
effectively control the undesirable circulation of
liquid between the tanks 7, 8 and eliminates the
need for conventional squeeze rollers that are
normally used when ordinary flap seals are
employed to seal the entrance and exit openings
of the tanks 7, 8. In some instances, it may be
desirable to provide additional blowoff devices,
since the blowoff nozzles 44, 45 are designed to
supply a comparatively low volume of air at
relatively high pressures. If so, a second pair of air
floatation-type nozzles 51,52 can be positioned
between each of the liquid seals 35 and the
adjacent high pressure blowoff nozzles 44, 45.
The floatation type nozzies 51, 52 are designed to
supply a comparatively high volume of air at
relatively low pressures and, as best seen in
Figure 3 are similar in structural design to the
liquid sealing nozzles 36, 37 of the liquid seals
35. The use of the floatation-type nozzles 51, 52
in combination with the high pressure blowoff
nozzles 44, 45 can provide considerable savings
in energy because the bulk of any liquid escaping
through the liquid seals 35 can be removed from
the metal sheet 6 by the greater mass of air flowing from the low pressure/high volume
floatation-type nozzles 51,52 which require less
energy to operate continuosly than the high
pressure/low volume blowoff nozzles 44, 45.
Because of their effectiveness, the liquid seals
35, alone or in combination with the blowoff
nozzles 44, 45, and/or air floatation nozzles 51,
52, can also be employed in place of the squeeze
rollers of customary treatment tanks that rely on
conventional sprays or flooding nozzles for
applying liquid to a travelling web. A plurality of
air floatation-type nozzles 53 with one or two
continuous slots, or with intermittently spaced
slots with rectangular or eyelid-shaped deflectors,
can be provided between adjacent tanks 7, 8 to
create a cushion of air or other appropriate fluid
bed for supporting the travelling metal sheet 6
between the tanks 7, 8, if spaced any appreciable
distance apart.
It can be appreciated that other tanks or units,
such as a dryer can be placed, in tandem, with the
rinse tank 8, and similar floatation nozzles used
therein to heat and dry the travelling metal sheet
6. Moreover, other similar tanks or units can be
used to successively cqat, bake and cool a liquid
coating on the travelling metal sheet 6, after it has
been properly cleaned and prepared to receive
such subsequent treatment, prior to coiling on the
windup device 10.
Thus, there has been described an apparatus
which is free of rollers and provides successive
streams of liquid, under pressure to contact a
travelling web at comparatively low angles
relative to the plane of the web and in a direction
opposite that in which the web travels. The
apparatus is especially useful in the cleaning of a sheet of metal prior to its being coated with a protective film such as paint. The particular floatation nozzles used in the successive tanks act not only to support the travelling metal sheet on a bed of liquid used in the treatment of the metal sheet, but also direct such liquid against the travelling metal sheet in such a way as to provide a thorough scrubbing of the adjacent surfaces of the sheet of metal. It can be appreciated that the cleaning action on both surfaces of the travelling metal sheet is substantially the same, especially when the treatment nozzles are submerged, to consequently provide more uniform processing of the surfaces.
Claims (23)
Claims
1. An apparatus for use in treating a travelling web comprises at least one tank having a horizontally elongated chamber with an opening at each end for entry and exit of the web, and is characterised in that the chamber contains at least an upper and a lower row of nozzles, each of which is elongated in a direction normal to the travel of the web, arranged so that in use the web can pass between the rows, each of the nozzles having an elongated slot confronting the web and which has a slot length substantially equal to the web width, the nozzle being constructed to direct a turbulent stream of liquid from the slot towards the web at an acute angle thereto and in a direction opposed to the direction of travel of the web.
2. The apparatus of claim 1 including a liquid seal disposed adjacent each of the openings for preventing the escape of liquid from the chamber, each of the seals including a pair of oppositely disposed sealing nozzles between which the travelling web can pass in use, the sealing nozzles having slots and deflectors designed to direct converging streams of liquid, under pressure, towards and onto the travelling web at respective angles each of which is substantially less than 90 with respect to the plane of the web, the streams of liquid being directed towards the interior of the chamber.
3. The apparatus of claim 1, which includes a pair of blowoff nozzles disposed adjacent each of the liquid seals and spaced a distance from the chamber farther than the seals, between which blowoff nozzles the travelling web can pass in use, each pair of blowoff nozzles being designed to direct converging streams of air, under pressure, angularly against the travelling web at angles substantially less than 90 to the plane of the web and in the direction of the adjacent seal and the chamber, the blowoff nozzles serving in use to prevent the escape of liquid from the tank and aid in the support of the travelling web adjacent the end walls of the chamber.
4. The apparatus of claim 3, which includes a storage compartment disposed vertically below the chamber, and means for discharging to the storage compartment, liquid removed from the travelling web by air from the blowoff nozzles.
5. The apparatus of claim 4, which includes means coacting with the chamber for removing liquid overflowing the chamber to the storage compartment.
6. The apparatus of claim 5, wherein the streams of liquid are directed against the travelling web at angles less than 45″ relative to the plane of the web.
7. The apparatus of claim 6, wherein liquid in the chamber is maintained at a level where the treatment nozzles are submerged therein.
8. The apparatus of any preceding claim, which includes at least one turbulator disposed between two adjacent nozzles of each row of treatment nozzles and constructed to direct a jet of liquid, under pressure, towards the travelling web at substantially right angles thereto, to break up the turbulent flow of liquid along the travelling web caused by the nozzles of the upper and lower rows.
9. The apparatus of any preceding claim in which at least a majority of the nozzles of the rows each have:
(I) a longitudinally extending compartment
with an inlet therein;
(II) a single continuous slot disposed in the
surface of the nozzle confronting the
travelling web, the slot being in
communication with the compartment and
at least coextensive with the width of the
web measured transversely of the direction
of travel of the web; (Ill) a deflector adjacent the slot for directing a
continuous stream of liquid, under pressure,
from the slot angularly against the travelling
web at an angle substantially less than 900
to the plane of the web.
1 0. The apparatus of any preceding claim which includes
(a) at least two adjacently disposed tanks as
aforesaid, one being downstream of the
other with respect to the web, one being a
washing tank and one being a rinsing tank,
and each having rows of nozzles as
aforesaid; and
(b) means for circulating liquid, used in the
treatment of the travelling web, into the
nozzles and uniformly out the slots thereof in
the direction of the travelling web.
11. The apparatus of any preceding claim, which includes means for stabilizing movement of the web as it travels through the chambers such means including at least one pair of opposing nozzles each of which is provided with (i) a pair of parallel, longitudinally extending continuous slots, and (ii) a pair of deflectors adjacent the slots and converging in the direction of the travelling web.
12. The apparatus of claim 10 or 11 when dependent on claim 2 in which each of the liquid seals includes: (I) a pair of sealing nozzles adjacent each of the
opening and positioned to sandwich the
travelling web therebetween as it travels
through the opening, the pair of sealing
nozzles being coextensive with the opening
and having confronting faces in which
continuous slots are disposed longitudinally
of the seal-nozzle and coextensive with an
adjacent opening; and (II) a pair of deflectors adjacent the slots of
each pair of sealing nozzles and converging
in the direction of the travelling web and
chambers to direct continuous streams of
liquid, under pressure, angularly against the
travelling web and liquid attempting to
escape, at angles substantially less than 900
to the plane of the web.
13. The apparatus of any preceding claim, including means for maintaining the liquid in the chambers at a level where the treatment nozzles are submerged.
14. The apparatus of any preceding claim, when used with an abrasive material in the liquid for treating the travelling web.
1 5. The apparatus of claim 14, wherein the abrasive material is one or more of silica, sand and talcum.
1 6. The apparatus of any preceding claim, wherein each of the treatment nozzles is lined with elastomeric wear-resistant material compatible with the abrasive material to protect the nozzle from the abrasiveness of the material.
1 7. The apparatus of claim 2 or any claim dependent thereon, which includes a floatation nozzle disposed between each liquid seal and blowoff nozzle for directing a stream of air, under pressure, angularly against the travelling web at an angle substantially less than 900 to the plane of the web, the floatation nozzles being high volume/low pressure nozzles compared to the blowoff nozzles which are low volume/high pressure nozzles compared to the floatation nozzles each of which includes; (i) an enclosed compartment having an inlet and elongated slot facing the travelling web, (ii) baffling in the compartment for directing a uniform stream of air from the slot, and (iii) a deflector adjacent the slot for directing the stream of air angularly against the travelling web in the direction of the chamber.
18. A method of treating a travelling web, such as a sheet of metal, in a chamber characterised by the following features:- (a) moving the web through the chamber along
a substantially horizontal pathway free of
contact with rollers normally used to engage
and guide the web through a chamber, the
travelling web entering and exiting the
chamber through openings in end walls of
the chamber;
(b) contacting opposing planar surfaces of the
travelling web in the chamber intermediate
the openings with successive turbulent
streams of liquid, under pressure, to clean
the travelling web while supporting it on a
liquid bed formed by said streams which
contact the travelling web at angles
substantially less tham 900 to the plane of
the web and in directions which are
upstream and opposite the direction in
which the web travels; and (c) contacting the opposing planar surfaces of
the travelling web adjacent each of the
openings with two turbulent streams of
liquid, under pressure, which converge upon
the web at angles substantially less than 90C
thereto and in the direction of the chamber
to prevent the escape of liquid from the
chamber through the openings.
1 9 The method of claim 18, which includes:
(d) contacting the opposing planar surfaces of
the travelling web outside the chamber and
beyond each of the openings in the end
walls, with at least two streams of air, under
pressure, which converge towards the
travelling web at angles substantially less
than 900 thereto and in the direction of the
chamber to help prevent the escape of liquid
20. The method of claim 18 or 19, which includes:
(e) contacting the opposing planar surfaces of
the travelling web directly with jets of liquid,
under pressure, between said successive
streams of liquid, at angles of substantially
900 to the plane of the web.
21. The method of claim 18, 1 9 or 20, which includes contacting opposing planar surfaces of the travelling web with a liquid that contains abrasive material for helping clean the web.
22. The method of claim 20 or 21 which includes: (f) moving the web successively through at
least two separate horizontally elongated
chambers in end-to-end spaced relation
along a substantially horizontal pathway
between two horizontally aligned rows of
treatment nozzles in each of the chambers
free of any contact with any support rollers
in and between said chambers.
23. The method of claim 20. which includes submerging the travelling web in an identical liquid while contacting the web with successive streams of liquid.
GB7907184A
1978-10-10
1979-03-01
Liquid trestment of metal strip
Expired
GB2031036B
(en)
Applications Claiming Priority (1)
Application Number
Priority Date
Filing Date
Title
US94987278A
1978-10-10
1978-10-10
Publications (2)
Publication Number
Publication Date
GB2031036A
true
GB2031036A
(en)
1980-04-16
GB2031036B
GB2031036B
(en)
1982-11-03
Family
ID=25489610
Family Applications (1)
Application Number
Title
Priority Date
Filing Date
GB7907184A
Expired
GB2031036B
(en)
1978-10-10
1979-03-01
Liquid trestment of metal strip
Country Status (10)
Country
Link
JP
(1)
JPS5584753A
(en)
AU
(1)
AU526703B2
(en)
BR
(1)
BR7901675A
(en)
CA
(1)
CA1117754A
(en)
DE
(1)
DE2911701A1
(en)
ES
(1)
ES478635A1
(en)
FR
(1)
FR2438504A1
(en)
GB
(1)
GB2031036B
(en)
IT
(1)
IT1111736B
(en)
SE
(1)
SE439443B
(en)
Cited By (8)
* Cited by examiner, † Cited by third party
Publication number
Priority date
Publication date
Assignee
Title
GB2143254A
(en)
*
1983-07-13
1985-02-06
Schloemann Siemag Ag
Method of and cleaning apparatus for cleaning a strip of metallic material
US4599966A
(en)
*
1983-12-22
1986-07-15
Lymn Peter A P
Solder leveller
GB2223699A
(en)
*
1988-08-25
1990-04-18
S G Owen
An air knife
EP0467118A2
(en)
*
1990-07-19
1992-01-22
International Business Machines Corporation
Device for applying fluid
EP0655519A1
(en)
*
1993-11-30
1995-05-31
DANIELI & C. OFFICINE MECCANICHE S.p.A.
Plates to provide a hydrodynamic seal and hydrostatic support for plants performing the pickling and/or chemical treatment and/or cleaning of metallic strip
EP0984080A1
(en)
*
1998-03-11
2000-03-08
Mitsubishi Heavy Industries, Ltd.
Pickling device
EP1008676A2
(en)
*
1998-12-10
2000-06-14
CENTRO SVILUPPO MATERIALI S.p.A.
Accelerated steel strip pickling process and device for carrying out the process
WO2004055240A1
(en)
2002-12-18
2004-07-01
Le Four Industriel Belge
Method and device for stripping wires and/or metal strips
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* Cited by examiner, † Cited by third party
Publication number
Priority date
Publication date
Assignee
Title
DE3629894A1
(en)
*
1986-08-29
1988-03-03
Mannesmann Ag
SYSTEM FOR THE SURFACE TREATMENT OF CONTINUOUSLY CONTINUOUS TAPES, IN PARTICULAR BEATING SYSTEM
JP2965310B2
(en)
*
1990-03-16
1999-10-18
株式会社日立製作所
High speed pickling method and apparatus
DE4033867C2
(en)
*
1990-10-22
1993-11-11
Mannesmann Ag
Process for pickling tapes
DE4224678A1
(en)
*
1992-07-25
1994-01-27
Ostermann & Scheiwe Gmbh & Co
Wooden, metal etc. object coating with liq. or solid matter – uses after-treatment of objects moved forward at constant speed by air jet applied transversely
DE4324924A1
(en)
*
1993-07-24
1995-01-26
Leybold Durferrit Gmbh
Device for cleaning and / or heat treatment of workpieces, in particular profile strips
DE4406863A1
(en)
*
1994-03-02
1995-09-07
Gruenzweig & Hartmann
Treatment of mineral fibres e.g. for insulation
DE19702639C1
(en)
*
1997-01-25
1998-06-18
Sundwiger Eisen Maschinen
Continuous chemical descaling of metal strip
DE19904018B4
(en)
*
1999-02-02
2010-11-25
Meissner, Werner
purifier
DE10020633A1
(en)
2000-04-27
2001-11-08
Sms Demag Ag
Method and device for treating the surface of metallic strip material, in particular for pickling rolled material
DE10030853A1
(en)
*
2000-06-23
2002-01-03
Sms Demag Ag
Device for the treatment of metallic extrudates, in particular for pickling rolled strip
KR100941728B1
(en)
*
2002-06-06
2010-02-12
에프아이비 벨지엄 에스에이
Device for cooling or rinsing steel wires or tapes
CN109399298B
(en)
*
2018-11-08
2023-11-10
河南万达铝业有限公司
Rewinding machine special for cleaning pattern plate and operation method
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Assignee
Title
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(en)
*
1947-01-30
1949-11-22
Hydro Blast Corp
Method for projecting streams
US3328997A
(en)
*
1964-09-02
1967-07-04
Midland Ross Corp
Stabilizing system for strip work
GB1183342A
(en)
*
1967-01-05
1970-03-04
Roto Finish Ltd
Improvements in Guns for Projecting Abrasive or Polishing Materials
CA991327A
(en)
*
1972-05-01
1976-06-15
Michael J. Stankewich (Jr.)
Phosphorous removal from wastewater
DE2511320A1
(en)
*
1974-03-16
1975-09-25
Tokyo Shibaura Electric Co
Metal strip coating continuous strand – has coating troughs with flexible seals and overflow trough recycling system
FR2344344A1
(en)
*
1976-03-15
1977-10-14
Buckbee Mears Co
Fluid divider for surface distribution and collection – esp. etching fluid, maintaining constantly fresh supply without any problems
1979
1979-03-01
GB
GB7907184A
patent/GB2031036B/en
not_active
Expired
1979-03-05
SE
SE7901958A
patent/SE439443B/en
unknown
1979-03-07
AU
AU44895/79A
patent/AU526703B2/en
not_active
Withdrawn – After Issue
1979-03-08
FR
FR7905970A
patent/FR2438504A1/en
not_active
Withdrawn
1979-03-14
IT
IT20967/79A
patent/IT1111736B/en
active
1979-03-14
ES
ES478635A
patent/ES478635A1/en
not_active
Expired
1979-03-19
BR
BR7901675A
patent/BR7901675A/en
unknown
1979-03-24
DE
DE19792911701
patent/DE2911701A1/en
not_active
Withdrawn
1979-03-26
JP
JP3445679A
patent/JPS5584753A/en
active
Granted
1979-04-09
CA
CA000325839A
patent/CA1117754A/en
not_active
Expired
Cited By (15)
* Cited by examiner, † Cited by third party
Publication number
Priority date
Publication date
Assignee
Title
GB2143254A
(en)
*
1983-07-13
1985-02-06
Schloemann Siemag Ag
Method of and cleaning apparatus for cleaning a strip of metallic material
US4599966A
(en)
*
1983-12-22
1986-07-15
Lymn Peter A P
Solder leveller
GB2223699A
(en)
*
1988-08-25
1990-04-18
S G Owen
An air knife
US5101758A
(en)
*
1988-08-25
1992-04-07
S. G. Owen (Northampton) Limited
Air knife
EP0467118A2
(en)
*
1990-07-19
1992-01-22
International Business Machines Corporation
Device for applying fluid
EP0467118A3
(en)
*
1990-07-19
1992-03-18
International Business Machines Corporation
Device for applying fluid
EP0655519A1
(en)
*
1993-11-30
1995-05-31
DANIELI & C. OFFICINE MECCANICHE S.p.A.
Plates to provide a hydrodynamic seal and hydrostatic support for plants performing the pickling and/or chemical treatment and/or cleaning of metallic strip
EP0984080A1
(en)
*
1998-03-11
2000-03-08
Mitsubishi Heavy Industries, Ltd.
Pickling device
EP0984080A4
(en)
*
1998-03-11
2000-10-04
Mitsubishi Heavy Ind Ltd
Pickling device
US6305096B1
(en)
1998-03-11
2001-10-23
Mitsubishi Heavy Industries, Ltd.
Pickling device
EP1008676A2
(en)
*
1998-12-10
2000-06-14
CENTRO SVILUPPO MATERIALI S.p.A.
Accelerated steel strip pickling process and device for carrying out the process
EP1008676A3
(en)
*
1998-12-10
2000-11-08
CENTRO SVILUPPO MATERIALI S.p.A.
Accelerated steel strip pickling process and device for carrying out the process
WO2004055240A1
(en)
2002-12-18
2004-07-01
Le Four Industriel Belge
Method and device for stripping wires and/or metal strips
BE1015255A3
(en)
*
2002-12-18
2004-12-07
Four Industriel Belge
Method and device for stripping the son and / or metal bands.
CN100457976C
(en)
*
2002-12-18
2009-02-04
比利时工业炉公司
Method and device for stripping wires and/or metal strips
Also Published As
Publication number
Publication date
BR7901675A
(en)
1980-06-03
FR2438504A1
(en)
1980-05-09
IT1111736B
(en)
1986-01-13
SE439443B
(en)
1985-06-17
DE2911701A1
(en)
1980-04-24
JPS5753256B2
(en)
1982-11-12
AU526703B2
(en)
1983-01-27
JPS5584753A
(en)
1980-06-26
GB2031036B
(en)
1982-11-03
IT7920967D0
(en)
1979-03-14
SE7901958L
(en)
1980-04-11
ES478635A1
(en)
1979-07-01
CA1117754A
(en)
1982-02-09
AU4489579A
(en)
1980-04-17
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Legal Events
Date
Code
Title
Description
1983-10-19
PCNP
Patent ceased through non-payment of renewal fee